| Assessment Year | 2003 |
|---|---|
| Principal Product | Precision fasteners |
| NAICS | 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
400,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $725,222 | 13,922,499 |
kWh
|
$0.052 |
| Electricity Demand | $166,812 | 303,372 |
kW-mo/yr
|
$0.55 |
| Electricity Fees | $221,454 | - |
|
- |
| Natural Gas | $781,608 | 142,598 |
MMBtu
|
$5.48 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $441,902 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $97,320 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1321: Replace fossil fuel equipment with electrical equipment | $277,857 | $145,760 | - | - |
$292,857
-
MMBtu
|
$(-15,000.0) | |
| 02 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $29,059 | $900 |
$26,430
388,811
kWh
|
$3,349
-
kW-mo/yr
|
- | $(-720.0) | |
| 03 | 2.2437: Recover waste heat from equipment | $16,752 | $1,110 | - | - |
$16,752
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,337 | $7,217 |
$14,348
211,041
kWh
|
$1,989
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $16,308 | - |
$14,322
210,672
kWh
|
$1,986
-
kW-mo/yr
|
- | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $13,654 | $800 |
$11,992
176,400
kWh
|
$1,662
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,244 | $8,370 |
$10,139
149,194
kWh
|
$3,105
-
kW-mo/yr
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $13,170 | $360 |
$11,566
170,233
kWh
|
$1,604
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $12,345 | $1,860 |
$10,841
159,557
kWh
|
$1,504
-
kW-mo/yr
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $9,549 | $500 |
$8,386
123,323
kWh
|
$1,163
-
kW-mo/yr
|
- | - | |
| 11 | 3.6124: Burn waste oil for heat | $9,135 | $3,600 | - | - |
$9,135
-
MMBtu
|
- | |
| 12 | 2.7111: Reduce illumination to minimum necessary levels | $8,440 | $1,200 |
$7,412
109,032
kWh
|
$1,028
-
kW-mo/yr
|
- | - | |
| 13 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,716 | $1,300 |
$3,264
47,996
kWh
|
$452
-
kW-mo/yr
|
- | - | |
| 14 | 2.7135: Install occupancy sensors | $2,336 | $1,200 |
$2,052
30,179
kWh
|
$284
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $441,902 | $174,177 |
$120,752
1,776,438
kWh
|
$18,126
-
kW-mo/yr
|
$318,744
-
MMBtu
|
$(-15,720.0) | ||
| TOTAL IMPLEMENTED | $97,320 | $12,130 |
$84,887
1,248,812
kWh
|
$13,153
-
kW-mo/yr
|
- | $(-720.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs