ITAC Assessment: WV0257
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ITAC Assessment: WV0257
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Assessment Year 2003
Principal Product Al-Li Alloys
NAICS 331313: Alumina Refining and Primary Aluminum Production
SIC 3353: Aluminum Sheet, Plate, and Foil
Sales Range n/a
# of Employees 650
Plant Area 1,100,000
ft2
Annual Production 0
units
Production Hrs. Annual 2,340
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $774,003 43,790,714
kWh
Electricity Demand $518,576 83,525
kW-mo/yr
Electricity Fees $386,576 -
Natural Gas $1,161,104 193,296
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $380,783 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $148,925

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7111: Reduce illumination to minimum necessary levels $10,914 $1,100 $4,965
187,227
kWh
$5,949
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,020 - $465
17,490
kWh
$555
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $61,834 $281,530 $28,120
1,060,380
kWh
$33,714
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $18,309 $36,855 $8,329
314,096
kWh
$9,980
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $2,497 $335 $1,889
71,199
kWh
$608
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,738 $220 $2,829
106,652
kWh
$909
-
kW-mo/yr
- -
07 2.2437: Recover waste heat from equipment $10,524 $1,620 - - $10,524
-
MMBtu
-
08 2.2414: Use waste heat from hot flue gases to preheat $159,962 $19,820 - - $159,962
-
MMBtu
-
09 2.1233: Analyze flue gas for proper air/fuel ratio $37,016 $1,000 - - $37,016
-
MMBtu
-
10 2.2437: Recover waste heat from equipment $47,961 $101,667 $26,659
1,005,283
kWh
$21,302
-
kW-mo/yr
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,974 $6,300 $2,719
102,550
kWh
$3,255
-
kW-mo/yr
- -
12 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $19,542 $1,375 $10,281
387,639
kWh
$10,581
-
kW-mo/yr
- $(-1,320.0)
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $538 $2,900 $256
9,824
kWh
$282
-
kW-mo/yr
- -
14 2.2625: Chill water to the highest temperature possible $954 $110 $458
17,287
kWh
$496
-
kW-mo/yr
- -
TOTAL RECOMMENDED $380,783 $454,832 $86,970
3,279,627
kWh
$87,631
-
kW-mo/yr
$207,502
-
MMBtu
$(-1,320.0)
TOTAL IMPLEMENTED $148,925 $330,290 $53,457
2,015,918
kWh
$59,772
-
kW-mo/yr
$37,016
-
MMBtu
$(-1,320.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs