ITAC Assessment: WV0254
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ITAC Assessment: WV0254
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Assessment Year 2002
Principal Product Cylinders, pistons, liners and valves
NAICS
n/a
SIC 3672: Printed Circuit Boards
Sales Range $10
M
to 50
M
# of Employees 78
Plant Area 70,000
ft2
Annual Production 72,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $457,518 9,403,980
kWh
Electricity Demand $92,972 17,114
kW-mo/yr
Electricity Fees $33,924 -
Natural Gas $62,037 6,712
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,818 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,824

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $2,829 $420 $2,829
47,325
kWh
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,033 $120 $3,033
50,689
kWh
- - -
03 2.2437: Recover waste heat from equipment $7,900 $460 - $7,900
-
MMBtu
- -
04 2.4239: Eliminate or reduce compressed air usage $14,421 $1,200 $14,421
229,522
kWh
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,172 $200 $3,172
53,138
kWh
- - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $755 $600 $755
12,013
kWh
- - -
07 2.1233: Analyze flue gas for proper air/fuel ratio $2,833 $1,000 - $2,833
-
MMBtu
- -
08 2.2511: Insulate bare equipment $1,756 $483 - $1,756
-
MMBtu
- -
09 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $6,809 $600 $6,809
119,837
kWh
- - -
10 2.7111: Reduce illumination to minimum necessary levels $2,987 $300 $2,987
47,520
kWh
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $2,240 - $2,240
35,640
kWh
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,039 $3,154 $1,039
15,062
kWh
- - -
13 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,844 $4,000 - - $7,844
-
lb
-
14 3.5316: Contract a wood pallet recycling company $1,200 $100 - - $1,200
-
lb
-
15 4.652: Replace existing equipment with more suitable substitutes $14,000 $6,000 - - - $14,000
TOTAL RECOMMENDED $72,818 $18,637 $37,285
610,746
kWh
$12,489
-
MMBtu
$9,044
-
lb
$14,000
TOTAL IMPLEMENTED $25,824 $6,557 $20,035
333,899
kWh
$4,589
-
MMBtu
$1,200
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs