| Assessment Year | 2002 |
|---|---|
| Principal Product | Cylinders, pistons, liners and valves |
| NAICS |
n/a
|
| SIC | 3672: Printed Circuit Boards |
| Sales Range | $10 M to 50M |
| # of Employees | 78 |
| Plant Area |
70,000
ft2
|
| Annual Production | 72,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $457,518 | 9,403,980 |
kWh
|
$0.049 |
| Electricity Demand | $92,972 | 17,114 |
kW-mo/yr
|
$5.43 |
| Electricity Fees | $33,924 | - |
|
- |
| Natural Gas | $62,037 | 6,712 |
MMBtu
|
$9.24 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $72,818 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,824 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $2,829 | $420 |
$2,829
47,325
kWh
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,033 | $120 |
$3,033
50,689
kWh
|
- | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $7,900 | $460 | - |
$7,900
-
MMBtu
|
- | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $14,421 | $1,200 |
$14,421
229,522
kWh
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,172 | $200 |
$3,172
53,138
kWh
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $755 | $600 |
$755
12,013
kWh
|
- | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,833 | $1,000 | - |
$2,833
-
MMBtu
|
- | - | |
| 08 | 2.2511: Insulate bare equipment | $1,756 | $483 | - |
$1,756
-
MMBtu
|
- | - | |
| 09 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $6,809 | $600 |
$6,809
119,837
kWh
|
- | - | - | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $2,987 | $300 |
$2,987
47,520
kWh
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,240 | - |
$2,240
35,640
kWh
|
- | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,039 | $3,154 |
$1,039
15,062
kWh
|
- | - | - | |
| 13 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $7,844 | $4,000 | - | - |
$7,844
-
lb
|
- | |
| 14 | 3.5316: Contract a wood pallet recycling company | $1,200 | $100 | - | - |
$1,200
-
lb
|
- | |
| 15 | 4.652: Replace existing equipment with more suitable substitutes | $14,000 | $6,000 | - | - | - | $14,000 | |
| TOTAL RECOMMENDED | $72,818 | $18,637 |
$37,285
610,746
kWh
|
$12,489
-
MMBtu
|
$9,044
-
lb
|
$14,000 | ||
| TOTAL IMPLEMENTED | $25,824 | $6,557 |
$20,035
333,899
kWh
|
$4,589
-
MMBtu
|
$1,200
-
lb
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs