| Assessment Year | 2002 |
|---|---|
| Principal Product | Machinery for plastic processing |
| NAICS |
n/a
|
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 211 |
| Plant Area |
106,000
ft2
|
| Annual Production | 17,000,000
pieces
|
| Production Hrs. Annual | 7,600
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $151,828 | 2,508,594 |
kWh
|
$0.061 |
| Electricity Demand | $43,072 | 7,209 |
kW-mo/yr
|
$5.97 |
| Electricity Fees | $2,056 | - |
|
- |
| Natural Gas | $1,424 | 121 |
MMBtu
|
$11.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $93,405 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,150 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $1,178 | $630 |
$911
14,850
kWh
|
$267
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,295 | $180 |
$1,001
16,328
kWh
|
$294
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,218 | - |
$2,696
43,584
kWh
|
$1,522
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2628: Utilize a less expensive cooling method | $2,860 | $948 |
$2,210
36,039
kWh
|
$650
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.3191: Use demand controller or load shedder | $13,680 | $3,000 | - |
$13,680
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $6,786 | $600 |
$5,803
94,639
kWh
|
$1,703
-
kW-mo/yr
|
- | $(-720.0) | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $4,709 | $180 |
$2,965
48,345
kWh
|
$1,744
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,964 | $8,610 |
$2,678
43,657
kWh
|
$2,286
-
kW-mo/yr
|
- | - | - | |
| 09 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $3,575 | $830 | - | - |
$3,575
-
gal
|
- | - | |
| 10 | 4.451: Add additional production shift | $34,000 | $2,000 | - | - | - | - | $34,000 | |
| 11 | 4.731: Advertise product or service | $16,140 | $1,000 | - | - | - | - | $16,140 | |
| TOTAL RECOMMENDED | $93,405 | $17,978 |
$18,264
297,442
kWh
|
$22,146
-
kW-mo/yr
|
$3,575
-
gal
|
$(-720.0) | $50,140 | ||
| TOTAL IMPLEMENTED | $42,150 | $12,148 |
$18,264
297,442
kWh
|
$8,466
-
kW-mo/yr
|
- | $(-720.0) | $16,140 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs