ITAC Assessment: WV0247
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ITAC Assessment: WV0247
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Assessment Year 2002
Principal Product Folding cartons
NAICS
n/a
SIC 2674: Uncoated Paper and Multiwall Bags
Sales Range $50
M
to 100
M
# of Employees 247
Plant Area 200,000
ft2
Annual Production 88,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $665,304 19,747,000
kWh
Electricity Demand $277,846 35,156
kW-mo/yr
Natural Gas $123,883 21,812
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,850 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,353

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $4,772 $1,000 - - $4,772
-
MMBtu
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,727 $80 $2,760
100,237
kWh
$967
-
kW-mo/yr
- - - - -
03 2.4221: Install compressor air intakes in coolest locations $1,090 $296 $815
29,593
kWh
$275
-
kW-mo/yr
- - - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,600 - $4,188
152,067
kWh
$1,412
-
kW-mo/yr
- - - - -
05 2.2614: Use cooling tower or economizer to replace chiller cooling $2,412 $2,100 $1,476
53,619
kWh
$936
-
kW-mo/yr
- - - - -
06 2.2511: Insulate bare equipment $5,402 $305 - - $5,402
-
MMBtu
- - - -
07 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $8,312 $400 $6,577
238,795
kWh
$2,215
-
kW-mo/yr
- - - $(-480.0) -
08 2.7135: Install occupancy sensors $1,554 $970 $1,162
42,192
kWh
$392
-
kW-mo/yr
- - - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $346 $2,010 $153
5,567
kWh
$193
-
kW-mo/yr
- - - - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $1,136 $2,744 - - $1,136
-
MMBtu
- - - -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $396 $956 - - - - $396
-
gal
- -
12 3.4115: Recover and reuse cooling water $14,103 $7,000 - - - $14,103
-
Tgal
- - -
13 4.652: Replace existing equipment with more suitable substitutes $14,000 $6,000 - - - - - - $14,000
TOTAL RECOMMENDED $62,850 $23,861 $17,131
622,070
kWh
$6,390
-
kW-mo/yr
$11,310
-
MMBtu
$14,103
-
Tgal
$396
-
gal
$(-480.0) $14,000
TOTAL IMPLEMENTED $27,353 $5,865 $16,316
592,477
kWh
$6,115
-
kW-mo/yr
$5,402
-
MMBtu
- - $(-480.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs