| Assessment Year | 2002 |
|---|---|
| Principal Product | Welded Assembly for Automobiles |
| NAICS |
n/a
|
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
50,000
ft2
|
| Annual Production | 45,900
pieces
|
| Production Hrs. Annual | 4,340
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $100,541 | 1,912,480 |
kWh
|
$0.053 |
| Electricity Demand | $22,291 | 4,200 |
kW-mo/yr
|
$5.31 |
| Natural Gas | $936 | 85 |
MMBtu
|
$11.01 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $42,925 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,778 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,740 | $100 |
$2,307
44,185
kWh
|
$433
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.2625: Chill water to the highest temperature possible | $424 | $60 |
$323
6,187
kWh
|
$101
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,462 | $188 |
$1,232
23,396
kWh
|
$230
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,250 | $315 |
$1,710
32,634
kWh
|
$540
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,894 | $2,910 |
$1,232
23,291
kWh
|
$662
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $5,806 | - |
$3,742
71,658
kWh
|
$2,064
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $649 | $450 |
$493
9,376
kWh
|
$156
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7221: Lower temperature during the winter season and vice-versa | $4,813 | - |
$2,941
55,963
kWh
|
$1,872
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.2692: Use outside cold water source as a supply of cooling water | $6,165 | - |
$5,421
103,118
kWh
|
$1,728
-
kW-mo/yr
|
- | - | - |
$(-984.0)
-
Tgal
|
|
| 10 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $1,562 | $150 |
$1,324
25,198
kWh
|
$418
-
kW-mo/yr
|
- | $(-180.0) | - | - | |
| 11 | 3.5317: Sell / offer by-product as animal feed | $2,080 | $100 | - | - |
$2,080
-
lb
|
- | - | - | |
| 12 | 3.5316: Contract a wood pallet recycling company | $1,560 | $100 | - | - |
$1,560
-
lb
|
- | - | - | |
| 13 | 4.621: Use fixtures to reduce machine changeout times | $11,520 | $1,620 | - | - | - | - | $11,520 | - | |
| TOTAL RECOMMENDED | $42,925 | $5,993 |
$20,725
395,006
kWh
|
$8,204
-
kW-mo/yr
|
$3,640
-
lb
|
$(-180.0) | $11,520 |
$(-984.0)
-
Tgal
|
||
| TOTAL IMPLEMENTED | $23,778 | $4,185 |
$14,072
268,492
kWh
|
$6,246
-
kW-mo/yr
|
$3,640
-
lb
|
$(-180.0) | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs