| Assessment Year | 2001 |
|---|---|
| Principal Product | Lithographic sheets |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 176 |
| Plant Area |
158,000
ft2
|
| Annual Production | 115,000
ton
|
| Production Hrs. Annual | 6,984
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $394,423 | 14,096,000 |
kWh
|
$0.028 |
| Electricity Demand | $249,871 | 30,055 |
kW-mo/yr
|
$8.31 |
| Natural Gas | $1,234,310 | 197,979 |
MMBtu
|
$6.23 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $196,114 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $58,929 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,919 | $750 |
$2,897
101,085
kWh
|
$2,022
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $1,589 | $1,980 |
$1,074
37,504
kWh
|
$515
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $913 | $100 |
$587
20,510
kWh
|
$326
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2625: Chill water to the highest temperature possible | $704 | $50 |
$453
15,822
kWh
|
$251
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2696: Use excess cold process fluid for industrial cooling needs | $603 | $390 |
$386
13,478
kWh
|
$217
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $275 | $112 | - | - |
$275
-
MMBtu
|
- | - | - | |
| 07 | 2.4157: Establish a predictive maintenance program | $31,855 | $2,000 |
$21,552
751,545
kWh
|
$10,303
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $12,200 | $1,000 |
$7,820
273,076
kWh
|
$4,380
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,150 | $2,910 |
$663
23,147
kWh
|
$487
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $16,267 | $3,000 | - | - |
$16,267
-
MMBtu
|
- | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,814 | $100 |
$3,935
137,417
kWh
|
$1,879
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 3.3111: Adjust ph for neutralization | $8,625 | $13,725 | - | - | - |
$8,625
-
gal
|
- | - | |
| 13 | 3.5316: Contract a wood pallet recycling company | $1,200 | $75 | - | - | - | - |
$1,200
-
lb
|
- | |
| 14 | 4.441: Install automatic packing equipment | $110,000 | $85,000 | - | - | - | - | - | $110,000 | |
| TOTAL RECOMMENDED | $196,114 | $111,192 |
$39,367
1,373,584
kWh
|
$20,380
-
kW-mo/yr
|
$16,542
-
MMBtu
|
$8,625
-
gal
|
$1,200
-
lb
|
$110,000 | ||
| TOTAL IMPLEMENTED | $58,929 | $7,437 |
$37,840
1,320,258
kWh
|
$19,614
-
kW-mo/yr
|
$275
-
MMBtu
|
- |
$1,200
-
lb
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs