ITAC Assessment: WV0221
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ITAC Assessment: WV0221
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Assessment Year 2001
Principal Product Brown Boxes
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 210
Plant Area 160,000
ft2
Annual Production 1,000,000,000
thousand feet
Production Hrs. Annual 4,992
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $532,619 12,698,304
kWh
Natural Gas $564,968 82,554
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,217 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $81,169

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings Ancillary Material Cost Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,200 $3,420 $5,200
123,939
kWh
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $394 $60 $394
9,376
kWh
- - - - -
03 2.2511: Insulate bare equipment $8,016 $866 - - $8,016
-
MMBtu
- - -
04 2.3212: Optimize plant power factor $11,836 $8,422 - $11,836 - - - -
05 2.4157: Establish a predictive maintenance program $12,579 $1,200 $12,579
305,599
kWh
- - - - -
06 2.2414: Use waste heat from hot flue gases to preheat $14,330 $3,980 - - $14,330
-
MMBtu
- - -
07 2.2113: Repair or replace steam traps $14,790 $1,000 - - $14,790
-
MMBtu
- - -
08 2.7111: Reduce illumination to minimum necessary levels $2,986 $600 $2,986
71,199
kWh
- - - - -
09 3.5318: Recycle fluorescent lamps $3,048 $320 - - - - $3,048
-
lb
-
10 3.4116: Meter recycled water (to reduce sewer charges) $11,038 $2,000 - - - $11,038
-
Tgal
- -
11 4.652: Replace existing equipment with more suitable substitutes $15,000 $6,000 - - - - - $15,000
TOTAL RECOMMENDED $99,217 $27,868 $21,159
510,113
kWh
$11,836 $37,136
-
MMBtu
$11,038
-
Tgal
$3,048
-
lb
$15,000
TOTAL IMPLEMENTED $81,169 $21,548 $21,159
510,113
kWh
$11,836 $37,136
-
MMBtu
$11,038
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs