ITAC Assessment: WV0212
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ITAC Assessment: WV0212
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Assessment Year 2001
Principal Product Commercial China Ware
NAICS
n/a
SIC 3262: Vitreous China Table and Kitchen Articles
Sales Range $1
M
to 5
M
# of Employees 63
Plant Area 80,000
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $134,868 1,417,910
kWh
Electricity Demand $46,430 3,610
kW-mo/yr
Natural Gas $108,727 11,261
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,356 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,709

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,955 $540 $461
12,599
kWh
$1,494
-
kW-mo/yr
- - - -
02 2.2515: Use optimum thickness insulation $6,260 $2,160 - - $6,260
-
MMBtu
- - -
03 2.2511: Insulate bare equipment $1,287 $145 - - $1,287
-
MMBtu
- - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $1,007 $500 - - $1,007
-
MMBtu
- - -
05 2.4157: Establish a predictive maintenance program $1,806 $480 $467
12,892
kWh
$1,339
-
kW-mo/yr
- - - -
06 2.2414: Use waste heat from hot flue gases to preheat $9,940 $1,885 - - $9,940
-
MMBtu
- - -
07 2.1224: Replace boiler $17,262 $9,690 - - $17,262
-
MMBtu
- - -
08 2.2414: Use waste heat from hot flue gases to preheat $7,438 $3,538 - - $7,438
-
MMBtu
- - -
09 2.1221: Replace obsolete burners with more efficient ones $4,019 $5,330 - - $4,019
-
MMBtu
- - -
10 3.5316: Contract a wood pallet recycling company $480 $100 - - - - $480
-
lb
-
11 3.4111: Use closed cycle process to minimize waste water production $20,054 $1,307 - - - $20,054
-
Tgal
- -
12 4.432: Cross-train personnel to avoid lost time $16,848 $750 - - - - - $16,848
TOTAL RECOMMENDED $88,356 $26,425 $928
25,491
kWh
$2,833
-
kW-mo/yr
$47,213
-
MMBtu
$20,054
-
Tgal
$480
-
lb
$16,848
TOTAL IMPLEMENTED $52,709 $10,812 $928
25,491
kWh
$2,833
-
kW-mo/yr
$11,566
-
MMBtu
$20,054
-
Tgal
$480
-
lb
$16,848
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs