| Assessment Year | 2001 |
|---|---|
| Principal Product | Industrial Coatings & Pipe Wraps |
| NAICS |
n/a
|
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 45 |
| Plant Area |
44,329
ft2
|
| Annual Production | 285,600
pieces
|
| Production Hrs. Annual | 3,060
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $130,318 | 921,636 |
kWh
|
$0.14 |
| Electricity Demand | $90,081 | 5,339 |
kW-mo/yr
|
$16.87 |
| Natural Gas | $57,698 | 5,887 |
MMBtu
|
$9.80 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $91,220 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $67,919 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4157: Establish a predictive maintenance program | $13,153 | $950 |
$8,958
108,996
kWh
|
$4,195
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 2.4314: Use synthetic lubricant | $303 | $254 |
$303
7,032
kWh
|
- | - | - | - | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $486 | $90 |
$303
2,637
kWh
|
$183
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $633 | $340 |
$633
14,650
kWh
|
- | - | - | - | - | - | - | |
| 05 | 2.7111: Reduce illumination to minimum necessary levels | $1,573 | $203 |
$914
20,803
kWh
|
$659
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $1,754 | $138 | - | - |
$1,754
-
MMBtu
|
- | - | - | - | - | |
| 07 | 2.7144: Install spectral reflectors / delamp | $3,301 | $1,500 |
$2,172
24,026
kWh
|
$1,129
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.2622: Replace existing chiller with high efficiency model | $2,538 | $5,604 | - |
$1,114
-
kW-mo/yr
|
$1,424
-
MMBtu
|
- | - | - | - | - | |
| 09 | 3.8143: Recycle cleaning solvent and reuse | $2,056 | $8,000 | - | - | - | - |
$2,056
-
gal
|
- | - | - | |
| 10 | 4.114: Add/modify equipment to improve drying process | $2,000 | $800 | - | - | - |
$2,000
-
gal
|
- | - | - | - | |
| 11 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $896 | $100 | - | - | - | - | - |
$896
-
lb
|
- | - | |
| 12 | 4.652: Replace existing equipment with more suitable substitutes | $20,000 | $3,000 | - | - | - | - | - | - | - | $20,000 | |
| 13 | 4.511: Expand operations into unused space | $42,527 | $36,400 | - | - | - | - | - | - | $42,527 | - | |
| TOTAL RECOMMENDED | $91,220 | $57,379 |
$13,283
178,144
kWh
|
$7,280
-
kW-mo/yr
|
$3,178
-
MMBtu
|
$2,000
-
gal
|
$2,056
-
gal
|
$896
-
lb
|
$42,527 | $20,000 | ||
| TOTAL IMPLEMENTED | $67,919 | $52,879 |
$11,111
154,118
kWh
|
$6,151
-
kW-mo/yr
|
$3,178
-
MMBtu
|
$2,000
-
gal
|
$2,056
-
gal
|
$896
-
lb
|
$42,527 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs