ITAC Assessment: WV0165
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ITAC Assessment: WV0165
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Assessment Year 1999
Principal Product PVC and Polythene pipes
NAICS
n/a
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 94
Plant Area 55,000
ft2
Annual Production 265,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $700,307 17,256,155
kWh
Electricity Demand $229,821 27,751
kW-mo/yr
Natural Gas $84,123 32,494
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,923 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,419

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,350 $100 $3,350
122,802
kWh
- - - - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $7,484 $45 $7,484
274,326
kWh
- - - - - -
03 2.2414: Use waste heat from hot flue gases to preheat $9,469 $4,300 - - - $9,469
-
MMBtu
- - -
04 2.8123: Pay utility bills on time $1,874 - - - $1,874 - - - -
05 2.7241: Install outside air damper / economizer on hvac unit $923 $1,250 $923
33,705
kWh
- - - - - -
06 2.3212: Optimize plant power factor $2,680 $6,918 - - $2,680 - - - -
07 2.4221: Install compressor air intakes in coolest locations $2,220 $360 $2,220
81,477
kWh
- - - - - -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $12,420 - - $12,420
-
kW-mo/yr
- - - - -
09 3.5316: Contract a wood pallet recycling company $7,875 $65 - - - - - $7,875
-
lb
-
10 3.3131: Use evaporation to concentrate material $11,628 $12,888 - - - - $11,628
-
Tgal
- -
11 4.445: Install equipment to move product $15,000 $3,000 - - - - - - $15,000
TOTAL RECOMMENDED $74,923 $28,926 $13,977
512,310
kWh
$12,420
-
kW-mo/yr
$4,554 $9,469
-
MMBtu
$11,628
-
Tgal
$7,875
-
lb
$15,000
TOTAL IMPLEMENTED $30,419 $7,443 $5,570
204,279
kWh
$12,420
-
kW-mo/yr
$4,554 - - $7,875
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs