| Assessment Year | 1999 |
|---|---|
| Principal Product | Complex Grey/Ductile Iron Castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 40 |
| Plant Area |
25,800
ft2
|
| Annual Production | 5,200
lb
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $174,558 | 2,898,007 |
kWh
|
$0.060 |
| Electricity Fees | $378 | - |
|
- |
| Natural Gas | $17,581 | 3,623 |
MMBtu
|
$4.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $148,082 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,386 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $107,972 | $39,000 | - | $107,972 | - | - | - | |
| 02 | 2.1331: Burn a less expensive grade of fuel | $6,113 | $4,000 | - | - | - | - | $6,113 | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $317 | $20 |
$317
5,275
kWh
|
- | - | - | - | |
| 04 | 2.8123: Pay utility bills on time | $2,895 | - | - | $2,895 | - | - | - | |
| 05 | 2.2442: Preheat combustion air with waste heat | $1,295 | $1,350 | - | - |
$1,295
-
MMBtu
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,920 | $109 |
$3,920
65,064
kWh
|
- | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,780 | $36 |
$1,780
29,308
kWh
|
- | - | - | - | |
| 08 | 2.4314: Use synthetic lubricant | $988 | $636 |
$988
16,413
kWh
|
- | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $381 | $150 |
$381
6,448
kWh
|
- | - | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $691 | $180 |
$691
41,618
kWh
|
- | - | - | - | |
| 11 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $560 | $2,000 | - | - | - |
$560
-
lb
|
- | |
| 12 | 3.5316: Contract a wood pallet recycling company | $1,170 | $50 | - | - | - |
$1,170
-
lb
|
- | |
| 13 | 4.522: Modify storage space to avoid rental of a warehouse | $20,000 | $432 | - | - | - | - | $20,000 | |
| TOTAL RECOMMENDED | $148,082 | $47,963 |
$8,077
164,126
kWh
|
$110,867 |
$1,295
-
MMBtu
|
$1,730
-
lb
|
$26,113 | ||
| TOTAL IMPLEMENTED | $27,386 | $1,383 |
$7,386
122,508
kWh
|
- | - | - | $20,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs