ITAC Assessment: WV0157
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ITAC Assessment: WV0157
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Assessment Year 1999
Principal Product Carburetors, CV Joints
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 325
Plant Area 209,000
ft2
Annual Production 300,000
pieces
Production Hrs. Annual 2,600
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $146,871 2,578,839
kWh
Electricity Demand $46,775 8,612
kW-mo/yr
Electricity Fees $1,887 -
Natural Gas $41,905 5,861
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $196,765 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,382

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4314: Use synthetic lubricant $2,790 $970 $2,790
71,805
kWh
- - - - -
02 2.4221: Install compressor air intakes in coolest locations $979 $46 $979
25,205
kWh
- - - - -
03 2.7241: Install outside air damper / economizer on hvac unit $1,445 $2,052 $1,445
37,222
kWh
- - - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,203 $520 $2,203
56,858
kWh
- - - - -
05 2.7111: Reduce illumination to minimum necessary levels $1,009 $977 $1,009
7,620
kWh
- - - - -
06 2.2511: Insulate bare equipment $623 $450 - - - $623
-
MMBtu
- -
07 2.2414: Use waste heat from hot flue gases to preheat $6,485 $7,500 - - - $6,485
-
MMBtu
- -
08 2.2444: Use hot process fluids to preheat incoming process fluids $1,488 $1,650 - - - $1,488
-
MMBtu
- -
09 2.1113: Reduce combustion air flow to optimum $3,445 $1,000 - - - $3,445
-
MMBtu
- -
10 2.3212: Optimize plant power factor $1,059 $1,879 - - $1,059 - - -
11 2.7124: Make a practice of turning off lights when not needed $3,812 $224 $3,812
98,183
kWh
- - - - -
12 2.8123: Pay utility bills on time $328 - - - - - - $328
13 3.3131: Use evaporation to concentrate material $7,217 $4,265 - - - - $7,217
-
Tgal
-
14 4.422: Utilize outside contracting $14,816 - - - - - - $14,816
15 4.652: Replace existing equipment with more suitable substitutes $146,629 $250,000 - - - - - $146,629
16 4.632: Change operating conditions $2,437 - - $2,437
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $196,765 $271,533 $12,238
296,893
kWh
$2,437
-
kW-mo/yr
$1,059 $12,041
-
MMBtu
$7,217
-
Tgal
$161,773
TOTAL IMPLEMENTED $29,382 $3,737 $10,793
259,671
kWh
- - $3,445
-
MMBtu
- $15,144
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs