| Assessment Year | 1998 |
|---|---|
| Principal Product | Automotive Gaskets |
| NAICS |
n/a
|
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
100,000
ft2
|
| Annual Production | 10,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $134,022 | 5,028,722 |
kWh
|
$0.027 |
| Electricity Demand | $119,461 | 12,768 |
kW-mo/yr
|
$9.36 |
| Electricity Fees | $18,075 | - |
|
- |
| Natural Gas | $215,323 | 46,066 |
MMBtu
|
$4.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $162,417 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $87,523 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Other Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $886 | $98 |
$886
29,308
kWh
|
- | - | - | - | - | - | - | |
| 02 | 2.6218: Turn off equipment when not in use | $5,271 | - |
$5,271
174,385
kWh
|
- | - | - | - | - | - | - | |
| 03 | 2.6213: Turn off steam / hot water lines leading to space heating units | $16,316 | - | - | - |
$16,316
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.8113: Purchase gas directly from a contract gas supplier | $53,897 | - | - | - |
$53,897
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.1331: Burn a less expensive grade of fuel | $4,200 | $7,200 | - | - | - |
$300
-
MMBtu
|
- | - | $3,900 | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $6,988 | $3,005 | - | - |
$6,988
-
MMBtu
|
- | - | - | - | - | |
| 07 | 2.8123: Pay utility bills on time | $1,820 | - | - | - | - | - | - | - | - | $1,820 | |
| 08 | 2.2511: Insulate bare equipment | $1,667 | $1,120 | - | - |
$1,667
-
MMBtu
|
- | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $411 | $320 | - | - |
$411
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.2514: Cover open tanks | $1,515 | $4,656 | - | - |
$1,515
-
MMBtu
|
- | - | - | - | - | |
| 11 | 2.3212: Optimize plant power factor | $4,342 | $14,610 | - | $4,342 | - | - | - | - | - | - | |
| 12 | 2.4133: Use most efficient type of electric motors | $118 | $5,030 |
$118
38,980
kWh
|
- | - | - | - | - | - | - | |
| 13 | 2.2136: Install / repair insulation on steam lines | $2,715 | $3,272 | - | - |
$2,715
-
MMBtu
|
- | - | - | - | - | |
| 14 | 2.1113: Reduce combustion air flow to optimum | $2,046 | $1,000 | - | - |
$2,046
-
MMBtu
|
- | - | - | - | - | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,365 | $960 |
$1,365
45,135
kWh
|
- | - | - | - | - | - | - | |
| 16 | 3.5316: Contract a wood pallet recycling company | $3,840 | $42 | - | - | - | - | - |
$3,840
-
lb
|
- | - | |
| 17 | 3.3131: Use evaporation to concentrate material | $1,020 | $1,068 | - | - | - | - |
$1,020
-
Tgal
|
- | - | - | |
| 18 | 4.431: Train operators for maximum operating efficiency | $54,000 | - | - | - | - | - | - | - | $54,000 | - | |
| TOTAL RECOMMENDED | $162,417 | $42,381 |
$7,640
287,808
kWh
|
$4,342 |
$85,555
-
MMBtu
|
$300
-
MMBtu
|
$1,020
-
Tgal
|
$3,840
-
lb
|
$57,900 | $1,820 | ||
| TOTAL IMPLEMENTED | $87,523 | $10,744 |
$6,754
258,500
kWh
|
- |
$21,109
-
MMBtu
|
- | - |
$3,840
-
lb
|
$54,000 | $1,820 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Other Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs