| Assessment Year | 1997 |
|---|---|
| Principal Product | Plastic Compounding Materials |
| NAICS |
n/a
|
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
89,400
ft2
|
| Annual Production | 30,000,000
lb
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $558,308 | 7,817,116 |
kWh
|
$0.071 |
| Electricity Fees | $72,772 | - |
|
- |
| Natural Gas | $47,631 | 20,356 |
MMBtu
|
$2.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $496,263 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,471 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $4,294 | $12,594 |
$4,294
53,048
kWh
|
- | - | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $1,704 | $205 |
$1,704
21,102
kWh
|
- | - | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $1,750 | $375 |
$1,750
21,688
kWh
|
- | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $550 | $500 | - |
$550
-
MMBtu
|
- | - | - | |
| 05 | 2.1123: Install automatic stack damper | $1,848 | $250 | - |
$1,848
-
MMBtu
|
- | - | - | |
| 06 | 2.1213: Direct warmest air to combustion intake | $240 | $1,475 | - |
$240
-
MMBtu
|
- | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $53 | $44 | - |
$53
-
MMBtu
|
- | - | - | |
| 08 | 3.5316: Contract a wood pallet recycling company | $60,000 | $200 | - | - | - | $60,000 | - | |
| 09 | 3.4115: Recover and reuse cooling water | $5,824 | $2,300 | - | - |
$5,824
-
Tgal
|
- | - | |
| 10 | 4.112: Replace old machine with new automatic multi-station tool | $420,000 | $35,000 | - | - | - | - | $420,000 | |
| TOTAL RECOMMENDED | $496,263 | $52,943 |
$7,748
95,838
kWh
|
$2,691
-
MMBtu
|
$5,824
-
Tgal
|
$60,000 | $420,000 | ||
| TOTAL IMPLEMENTED | $12,471 | $15,813 |
$6,044
74,736
kWh
|
$603
-
MMBtu
|
$5,824
-
Tgal
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs