| Assessment Year | 1997 |
|---|---|
| Principal Product | Steel Rolls |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 103 |
| Plant Area |
217,000
ft2
|
| Annual Production | 5,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,657,359 | 46,405,042 |
kWh
|
$0.036 |
| Electricity Demand | $645,404 | 131,771 |
kW-mo/yr
|
$4.90 |
| Electricity Fees | $54,054 | - |
|
- |
| Natural Gas | $1,667,457 | 545,463 |
MMBtu
|
$3.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,001,370 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,410 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $141 | $127 |
$58
1,172
kWh
|
$83
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $9,494 | $27,687 |
$5,269
103,458
kWh
|
$4,225
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,827 | $920 |
$3,827
75,322
kWh
|
- | - | - | - | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $1,460 | $280 |
$1,460
28,722
kWh
|
- | - | - | - | - | - | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $1,572 | $1,500 |
$1,572
30,774
kWh
|
- | - | - | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $2,050 | $910 | - | - |
$2,050
-
MMBtu
|
- | - | - | - | |
| 07 | 2.2511: Insulate bare equipment | $32,948 | $910 | - | - |
$32,948
-
MMBtu
|
- | - | - | - | |
| 08 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $21,126 | $43,250 |
$25,593
829,426
kWh
|
$1,533
-
kW-mo/yr
|
- | - | $(-6,000.0) | - | - | |
| 09 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $7,837 | $9,000 |
$(-18.0)
(-293)
kWh
|
- | - | $(-1,250.0) | $5,136 | $3,969 | - | |
| 10 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $915 | $5,000 | - | - | - | $(-625.0) | $1,540 | - | - | |
| 11 | 4.111: Add equipment/ operators to reduce production bottleneck | $920,000 | $1,507,800 | - | - | - | - | - | - | $920,000 | |
| TOTAL RECOMMENDED | $1,001,370 | $1,597,384 |
$37,761
1,068,581
kWh
|
$5,841
-
kW-mo/yr
|
$34,998
-
MMBtu
|
$(-1,875.0) | $676 | $3,969 | $920,000 | ||
| TOTAL IMPLEMENTED | $46,410 | $29,644 |
$9,154
179,952
kWh
|
$4,308
-
kW-mo/yr
|
$32,948
-
MMBtu
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs