ITAC Assessment: WV0119
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ITAC Assessment: WV0119
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Assessment Year 1997
Principal Product Molded Rubber Products
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 35
Plant Area 250,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $158,075 4,537,222
kWh
Electricity Demand $80,485 8,609
kW-mo/yr
Electricity Fees $47,601 -
Natural Gas $274,273 68,586
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $185,468 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $165,264

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $3,645 $5,151 $1,142
25,205
kWh
$2,503
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $1,860 $345 $1,860
41,032
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,490 $350 $3,490
76,788
kWh
- - - -
04 2.7241: Install outside air damper / economizer on hvac unit $3,575 $5,757 $3,575
78,839
kWh
- - - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $617 $500 - - $617
-
MMBtu
- -
06 2.2135: Repair and eliminate steam leaks $3,700 $1,200 - - $3,700
-
MMBtu
- -
07 2.2136: Install / repair insulation on steam lines $2,660 $2,700 - - $2,660
-
MMBtu
- -
08 2.2511: Insulate bare equipment $7,824 $5,127 - - $7,824
-
MMBtu
- -
09 2.1213: Direct warmest air to combustion intake $7,136 $16,305 - - $7,136
-
MMBtu
- -
10 3.2123: Convert to high volume low pressure (hvlp) paint guns $137,441 $16,000 $140
3,224
kWh
- - $54,681 $82,620
11 3.5217: Reuse / recycle/ sell paper products $2,500 $100 - - - $2,500 -
12 4.515: Install shelves / racks to utilize unused space $11,020 $30,000 - - - $11,020 -
TOTAL RECOMMENDED $185,468 $83,535 $10,207
225,088
kWh
$2,503
-
kW-mo/yr
$21,937
-
MMBtu
$68,201 $82,620
TOTAL IMPLEMENTED $165,264 $64,700 $5,490
121,044
kWh
- $11,453
-
MMBtu
$65,701 $82,620
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs