ITAC Assessment: WV0118
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ITAC Assessment: WV0118
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Assessment Year 1997
Principal Product Vinyl and Aluminum Doors and Windows
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 66,240
ft2
Annual Production 92,000
pieces
Production Hrs. Annual 2,385
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $72,768 757,034
kWh
Natural Gas $41,228 10,221
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,075 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,567

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4221: Install compressor air intakes in coolest locations $535 $610 $535
5,569
kWh
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,026 $200 $2,026
21,102
kWh
- - - -
03 2.2437: Recover waste heat from equipment $368 $755 - $368
-
MMBtu
- - -
04 2.2511: Insulate bare equipment $890 $1,440 - $890
-
MMBtu
- - -
05 2.7243: Improve air circulation with destratification fans / other methods $2,763 $10,400 $(-224.0)
(-2,345)
kWh
$2,987
-
MMBtu
- - -
06 3.3122: Use filtration, centrifuging to remove contaminants $2,250 $4,720 $(-86.0)
(-879)
kWh
- $2,996
-
Tgal
$(-540.0) $(-120.0)
07 3.4151: Minimize water usage $2,043 $2,000 - $1,168
-
MMBtu
$875
-
Tgal
- -
08 4.513: Re-arrange equipment layout to reduce labor costs $19,200 $1,700 - - - $19,200 -
TOTAL RECOMMENDED $30,075 $21,825 $2,251
23,447
kWh
$5,413
-
MMBtu
$3,871
-
Tgal
$18,660 $(-120.0)
TOTAL IMPLEMENTED $26,567 $14,910 $2,337
24,326
kWh
$4,155
-
MMBtu
$875
-
Tgal
$19,200 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs