ITAC Assessment: WV0115
ITAC logo
ITAC Assessment: WV0115
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 1997
Principal Product PVC Window Extrusions
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 320
Plant Area 420,000
ft2
Annual Production 80,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $905,919 26,277,843
kWh
Electricity Fees $507,713 -
Natural Gas $97,774 16,348
MMBtu
LPG $19,600 2,063
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $254,546 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $55,783

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings LPG Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $11,851 $13,131 $11,851
220,399
kWh
- - - - -
02 2.4133: Use most efficient type of electric motors $8,817 $12,528 $8,817
163,834
kWh
- - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,593 $360 $1,593
29,601
kWh
- - - - -
04 2.4221: Install compressor air intakes in coolest locations $2,381 $390 $2,381
44,256
kWh
- - - - -
05 2.7241: Install outside air damper / economizer on hvac unit $10,203 $1,439 $10,203
189,625
kWh
- - - - -
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $8,375 $9,320 $17,100
317,702
kWh
$(-8,725.0)
-
MMBtu
- - - -
07 2.3191: Use demand controller or load shedder $23,639 $5,000 $23,639
439,332
kWh
- - - - -
08 2.7243: Improve air circulation with destratification fans / other methods $9,959 $9,600 $(-410.0)
(-7,620)
kWh
$10,369
-
MMBtu
- - - -
09 2.7314: Reduce ventilation air $9,993 $2,800 - $9,993
-
MMBtu
- - - -
10 2.2437: Recover waste heat from equipment $7,702 $1,725 - $7,702
-
MMBtu
- - - -
11 2.1331: Burn a less expensive grade of fuel $17,100 $12,000 - $(-9,000.0)
-
MMBtu
$19,600
-
MMBtu
$6,500 - -
12 3.5315: Lease / purchase baler; sell cardboard to recycler $3,883 $200 - - - - $3,883 -
13 3.5316: Contract a wood pallet recycling company $6,000 $200 - - - - $6,000 -
14 4.321: Optimize production lot sizes and inventories $133,050 $10,000 - - - - - $133,050
TOTAL RECOMMENDED $254,546 $78,693 $75,174
1,397,129
kWh
$10,339
-
MMBtu
$19,600
-
MMBtu
$6,500 $9,883 $133,050
TOTAL IMPLEMENTED $55,783 $31,419 $45,900
853,166
kWh
- - - $9,883 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings LPG Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs