| Assessment Year | 1997 |
|---|---|
| Principal Product | Plastic Thermo Forming Products |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 83 |
| Plant Area |
100,000
ft2
|
| Annual Production | 400,000
pieces
|
| Production Hrs. Annual | 8,484
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $381,636 | 13,571,219 |
kWh
|
$0.028 |
| Electricity Fees | $207,226 | - |
|
- |
| Natural Gas | $28,783 | 4,898 |
MMBtu
|
$5.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $141,898 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $15,427 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Primary Product Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,110 | $1,453 |
$3,110
71,512
kWh
|
- | - | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $1,679 | $496 |
$1,679
38,687
kWh
|
- | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $1,450 | $360 |
$1,450
33,411
kWh
|
- | - | - | |
| 04 | 2.7241: Install outside air damper / economizer on hvac unit | $1,615 | $1,439 |
$1,615
37,222
kWh
|
- | - | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $814 | $800 |
$814
18,757
kWh
|
- | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $4,880 | $1,220 | - |
$4,880
-
MMBtu
|
- | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,000 | $500 | - |
$1,000
-
MMBtu
|
- | - | |
| 08 | 2.1123: Install automatic stack damper | $7,723 | $800 | - |
$7,723
-
MMBtu
|
- | - | |
| 09 | 2.2136: Install / repair insulation on steam lines | $1,382 | $1,800 | - |
$1,382
-
MMBtu
|
- | - | |
| 10 | 2.7221: Lower temperature during the winter season and vice-versa | $735 | $50 | - |
$735
-
MMBtu
|
- | - | |
| 11 | 3.5316: Contract a wood pallet recycling company | $6,550 | $200 | - | - | - | $6,550 | |
| 12 | 3.5217: Reuse / recycle/ sell paper products | $1,200 | $100 | - | - | - | $1,200 | |
| 13 | 4.112: Replace old machine with new automatic multi-station tool | $109,760 | $97,500 | - | - | $109,760 | - | |
| TOTAL RECOMMENDED | $141,898 | $106,718 |
$8,668
199,589
kWh
|
$15,720
-
MMBtu
|
$109,760 | $7,750 | ||
| TOTAL IMPLEMENTED | $15,427 | $4,463 |
$4,560
104,923
kWh
|
$3,117
-
MMBtu
|
- | $7,750 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Primary Product Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs