ITAC Assessment: WV0113
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ITAC Assessment: WV0113
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Assessment Year 1997
Principal Product Plastic Thermo Forming Products
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 83
Plant Area 100,000
ft2
Annual Production 400,000
pieces
Production Hrs. Annual 8,484
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $381,636 13,571,219
kWh
Electricity Fees $207,226 -
Natural Gas $28,783 4,898
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $141,898 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,427

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Primary Product Savings By-product Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,110 $1,453 $3,110
71,512
kWh
- - -
02 2.4221: Install compressor air intakes in coolest locations $1,679 $496 $1,679
38,687
kWh
- - -
03 2.4314: Use synthetic lubricant $1,450 $360 $1,450
33,411
kWh
- - -
04 2.7241: Install outside air damper / economizer on hvac unit $1,615 $1,439 $1,615
37,222
kWh
- - -
05 2.6212: Turn off equipment during breaks, reduce operating time $814 $800 $814
18,757
kWh
- - -
06 2.2437: Recover waste heat from equipment $4,880 $1,220 - $4,880
-
MMBtu
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $1,000 $500 - $1,000
-
MMBtu
- -
08 2.1123: Install automatic stack damper $7,723 $800 - $7,723
-
MMBtu
- -
09 2.2136: Install / repair insulation on steam lines $1,382 $1,800 - $1,382
-
MMBtu
- -
10 2.7221: Lower temperature during the winter season and vice-versa $735 $50 - $735
-
MMBtu
- -
11 3.5316: Contract a wood pallet recycling company $6,550 $200 - - - $6,550
12 3.5217: Reuse / recycle/ sell paper products $1,200 $100 - - - $1,200
13 4.112: Replace old machine with new automatic multi-station tool $109,760 $97,500 - - $109,760 -
TOTAL RECOMMENDED $141,898 $106,718 $8,668
199,589
kWh
$15,720
-
MMBtu
$109,760 $7,750
TOTAL IMPLEMENTED $15,427 $4,463 $4,560
104,923
kWh
$3,117
-
MMBtu
- $7,750
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs