ITAC Assessment: UA0235
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ITAC Assessment: UA0235
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Assessment Year 2021
Principal Product Automotive components
NAICS 336111: Automobile Manufacturing
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range $10
M
to 50
M
# of Employees 240
Plant Area 560,000
ft2
Annual Production 3,800,000
units
Production Hrs. Annual 4,896
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $605,365 10,104,246
kWh
Electricity Demand $144,095 30,149
kW-mo/yr
Electricity Fees $35,832 -
Natural Gas $160,296 21,761
MMBtu
TOTAL YEARLY COSTS $945,588
RECOMMENDED SAVINGS* $64,196 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,814

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,903 $5,078 $5,510
91,974
kWh
$1,078
-
kW-mo/yr
$315 -
02 2.3212: Optimize plant power factor $16,096 $8,577 - $13,321
-
kW-mo/yr
$2,775 -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,979 $2,094 $1,781
29,732
kWh
$108
-
kW-mo/yr
$90 -
04 2.4235: Remove or close off unneeded compressed air lines $10,001 $808 $9,545
159,314
kWh
- $456 -
05 2.7224: Reduce space conditioning during non-working hours $26,697 $150 $20,010
333,999
kWh
- $956 $5,731
-
MMBtu
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $1,383 $708 $2,191
36,576
kWh
- $105 $(-913.0)
-
MMBtu
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,137 $81 $875
14,610
kWh
$210
-
kW-mo/yr
$52 -
TOTAL RECOMMENDED $64,196 $17,496 $39,912
666,205
kWh
$14,717
-
kW-mo/yr
$4,749 $4,818
-
MMBtu
TOTAL IMPLEMENTED $39,814 $3,133 $32,211
537,655
kWh
$318
-
kW-mo/yr
$1,554 $5,731
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs