| Assessment Year | 2019 |
|---|---|
| Principal Product | Heavy duty heat excahngers |
| NAICS | 332410: Power Boiler and Heat Exchanger Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $50 M to 100M |
| # of Employees | 207 |
| Plant Area |
150,000
ft2
|
| Annual Production | 82,700
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $366,289 | 6,780,500 |
kWh
|
$0.054 | |
| Electricity Demand | $187,496 | 19,862 |
kW-mo/yr
|
$9.44 | |
| Natural Gas | $210,714 | 78,359 |
MMBtu
|
$2.69 | |
| Waste Disposal Costs | |||||
| Water Usage | $15,273 | 8,055,000 |
Tgal
|
$0.002 | |
| Water Disposal | $25,554 | 7,739 |
Tgal
|
$3.30 | |
| TOTAL YEARLY COSTS | $805,326 | ||||
| RECOMMENDED SAVINGS* | $66,140 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $15,259 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,670 | $37,061 |
$7,679
142,000
kWh
|
$2,685
-
kW-mo/yr
|
- | - | - | $1,306 | |
| 02 | 2.7135: Install occupancy sensors | $3,589 | $1,350 |
$2,659
49,428
kWh
|
$930
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $1,138 | $1,820 |
$843
15,607
kWh
|
$295
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,400 | - |
$2,386
44,183
kWh
|
$1,014
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $850 | - |
$630
11,675
kWh
|
$220
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,156 | $21,621 |
$7,525
139,352
kWh
|
$2,631
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.4111: Use closed cycle process to minimize waste water production | $32,233 | $65,000 |
$(-1,452.0)
(-26,892)
kWh
|
$(-508.0)
-
kW-mo/yr
|
- |
$12,472
-
Tgal
|
$21,721
-
Tgal
|
- | |
| 08 | 2.2442: Preheat combustion air with waste heat | $3,104 | $8,000 | - | - |
$3,104
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $66,140 | $134,852 |
$20,270
375,353
kWh
|
$7,267
-
kW-mo/yr
|
$3,104
-
MMBtu
|
$12,472
-
Tgal
|
$21,721
-
Tgal
|
$1,306 | ||
| TOTAL IMPLEMENTED | $15,259 | $38,411 |
$10,338
191,428
kWh
|
$3,615
-
kW-mo/yr
|
- | - | - | $1,306 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs