ITAC Assessment: WV0108
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ITAC Assessment: WV0108
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Assessment Year 1997
Principal Product Refractories
NAICS
n/a
SIC 3259: Structural Clay Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 61,000
ft2
Annual Production 250,000
pieces
Production Hrs. Annual 2,125
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $83,136 2,131,594
kWh
Electricity Demand $113,164 6,347
kW-mo/yr
Electricity Fees $(-5,828.0) -
Natural Gas $274,825 149,151
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $143,885 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $108,935

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Primary Product Savings By-product Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,294 $393 $542
6,741
kWh
$3,752
-
kW-mo/yr
- - - - - -
02 2.4133: Use most efficient type of electric motors $4,115 $3,045 $405
9,965
kWh
$3,710
-
kW-mo/yr
- - - - - -
03 2.4221: Install compressor air intakes in coolest locations $36 $235 $36
879
kWh
- - - - - - -
04 2.7111: Reduce illumination to minimum necessary levels $3,631 $1,200 $1,049
25,791
kWh
$2,582
-
kW-mo/yr
- - - - - -
05 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $26,407 $50,000 $14,041
344,959
kWh
$12,366
-
kW-mo/yr
- - - - - -
06 2.7225: Close outdoor air dampers during warm-up / cool-down periods $307 $705 - - $307
-
MMBtu
- - - - -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,000 $10,000 - - - $9,800
-
lb
$(-2,800.0) - - -
08 3.5316: Contract a wood pallet recycling company $6,000 $200 - - - - - - - $6,000
09 3.5315: Lease / purchase baler; sell cardboard to recycler $54,000 - - - - - - - - $54,000
10 4.511: Expand operations into unused space $1,200 $1,814 - - - - - - $1,200 -
11 3.1172: Revise raw material specs $36,895 $4,293 - - - - - $36,895 - -
TOTAL RECOMMENDED $143,885 $71,885 $16,073
388,335
kWh
$22,410
-
kW-mo/yr
$307
-
MMBtu
$9,800
-
lb
$(-2,800.0) $36,895 $1,200 $60,000
TOTAL IMPLEMENTED $108,935 $9,131 $1,996
42,497
kWh
$10,044
-
kW-mo/yr
- - - $36,895 - $60,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs