ITAC Assessment: WV0107
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ITAC Assessment: WV0107
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Assessment Year 1997
Principal Product Machined Steel Products
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 47
Plant Area 98,250
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 5,202
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $50,938 1,290,739
kWh
Electricity Demand $71,639 3,967
kW-mo/yr
Electricity Fees $(-5,981.0) -
Natural Gas $35,064 6,653
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,198 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,277

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings By-product Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,023 $2,717 $2,296
56,272
kWh
$2,727
-
kW-mo/yr
- - - - -
02 2.4133: Use most efficient type of electric motors $1,463 $1,518 $234
5,862
kWh
$1,229
-
kW-mo/yr
- - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $328 $70 $328
8,206
kWh
- - - - - -
04 2.4314: Use synthetic lubricant $274 $360 $274
6,741
kWh
- - - - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $179 $35 $179
4,396
kWh
- - - - - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $3,414 $2,750 - - $3,414
-
MMBtu
- - - -
07 2.7444: Close holes and openings in building such as broken windows $2,188 $3,912 - - $2,188
-
MMBtu
- - - -
08 2.6218: Turn off equipment when not in use $2,362 - $2,362
58,030
kWh
- - - - - -
09 3.6193: Install equipment (eg compactor) to reduce disposal costs $12,065 $7,000 - - - $16,065 $(-4,000.0) - -
10 3.5248: Separate and recycle scrap metal to foundry or for sale $102 $100 - - - - - - $102
11 4.321: Optimize production lot sizes and inventories $16,800 $2,000 - - - - - $16,800 -
TOTAL RECOMMENDED $44,198 $20,462 $5,673
139,507
kWh
$3,956
-
kW-mo/yr
$5,602
-
MMBtu
$16,065 $(-4,000.0) $16,800 $102
TOTAL IMPLEMENTED $40,277 $17,607 $5,166
126,905
kWh
$3,956
-
kW-mo/yr
$2,188
-
MMBtu
$16,065 $(-4,000.0) $16,800 $102
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs