ITAC Assessment: WV0106
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ITAC Assessment: WV0106
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Assessment Year 1997
Principal Product FRP Composites
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 55,000
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $110,724 3,711,020
kWh
Electricity Demand $81,240 7,910
kW-mo/yr
Electricity Fees $25,402 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $3,246,057 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,668

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.4133: Use most efficient type of electric motors $969 $1,239 $283
6,741
kWh
$686
-
kW-mo/yr
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $148 $116 $148
3,517
kWh
- - - -
03 2.4221: Install compressor air intakes in coolest locations $825 $530 $825
19,637
kWh
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $727 $13 $727
17,292
kWh
- - - -
05 2.2437: Recover waste heat from equipment $5,285 $1,045 $5,285
125,733
kWh
- - - -
06 2.2511: Insulate bare equipment $2,624 $391 $2,624
62,427
kWh
- - - -
07 2.7241: Install outside air damper / economizer on hvac unit $2,600 $2,520 $2,600
61,841
kWh
- - - -
08 3.5248: Separate and recycle scrap metal to foundry or for sale $31,200 $250 - - $31,200 - -
09 3.8133: Convert to aqueous cleaning $21,560 - - - $4,595 $16,965 -
10 4.652: Replace existing equipment with more suitable substitutes $1,578,119 $130,888 - - - - $1,578,119
11 4.113: Install refrigeration system to cool product $1,602,000 $19,278 - - - - $1,602,000
TOTAL RECOMMENDED $3,246,057 $156,270 $12,492
297,188
kWh
$686
-
kW-mo/yr
$35,795 $16,965 $3,180,119
TOTAL IMPLEMENTED $35,668 $2,009 $3,782
89,977
kWh
$686
-
kW-mo/yr
$31,200 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs