ITAC Assessment: WV0080
ITAC logo
ITAC Assessment: WV0080
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 1996
Principal Product Refractories
NAICS
n/a
SIC 3297: Nonclay Refractories
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 300,000
ft2
Annual Production 3,045
ton
Production Hrs. Annual 7,344
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $438,026 9,694,900
kWh
Natural Gas $993,144 213,526
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,268 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,508

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,917 $1,514 $4,917
173,212
kWh
- - - -
02 2.4133: Use most efficient type of electric motors $1,089 $11,740 $1,089
38,101
kWh
- - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,111 $1,240 $1,111
38,980
kWh
- - - -
04 2.4221: Install compressor air intakes in coolest locations $650 $580 $650
22,860
kWh
- - - -
05 2.4314: Use synthetic lubricant $1,580 $1,100 $1,580
55,686
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $585 $150 $585
20,516
kWh
- - - -
07 2.2437: Recover waste heat from equipment $2,162 $1,612 - $2,162
-
MMBtu
- - -
08 2.7243: Improve air circulation with destratification fans / other methods $3,196 $4,800 - $3,196
-
MMBtu
- - -
09 2.2511: Insulate bare equipment $116 $278 - $116
-
MMBtu
- - -
10 2.1213: Direct warmest air to combustion intake $1,167 $2,450 - $1,167
-
MMBtu
- - -
11 3.5315: Lease / purchase baler; sell cardboard to recycler $19,781 $11,500 - - - $19,781
-
lb
-
12 3.6111: Use alternative flocculent to minimize sludge volume $13,000 $66,000 - - $13,000
-
Tgal
- -
13 3.1163: Use plastic pallets instead of wood $22,914 $20,240 - - - - $22,914
TOTAL RECOMMENDED $72,268 $123,204 $9,932
349,355
kWh
$6,641
-
MMBtu
$13,000
-
Tgal
$19,781
-
lb
$22,914
TOTAL IMPLEMENTED $35,508 $41,062 $9,282
326,495
kWh
$3,312
-
MMBtu
- - $22,914
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs