ITAC Assessment: WV0075
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ITAC Assessment: WV0075
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Assessment Year 1995
Principal Product Custom mixed rubber for molding and extrusions
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 90,000
ft2
Annual Production 38,000,000
lb
Production Hrs. Annual 7,956
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $415,676 7,538,101
kWh
Natural Gas $126,609 36,238
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $73,783 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,642

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,706 $855 $3,706
123,095
kWh
- - -
02 2.4133: Use most efficient type of electric motors $7,349 $22,310 $7,349
244,138
kWh
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $493 $600 $493
16,413
kWh
- - -
04 2.4221: Install compressor air intakes in coolest locations $5,722 $378 $5,722
190,211
kWh
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,783 $250 $3,783
125,733
kWh
- - -
06 2.2437: Recover waste heat from equipment $2,194 $1,085 - $2,194
-
MMBtu
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $1,005 $500 - $1,005
-
MMBtu
- -
08 2.1213: Direct warmest air to combustion intake $3,196 $2,194 - $3,196
-
MMBtu
- -
09 2.1243: Use heat from boiler blowdown to preheat boiler feed water $10,573 $4,300 - $3,069
-
MMBtu
$7,504
-
Tgal
-
10 2.1123: Install automatic stack damper $6,023 $725 - $6,023
-
MMBtu
- -
11 2.1222: Install turbulators $3,340 $700 - $3,340
-
MMBtu
- -
12 2.2136: Install / repair insulation on steam lines $323 $415 - $323
-
MMBtu
- -
13 2.7221: Lower temperature during the winter season and vice-versa $2,415 $480 - $2,415
-
MMBtu
- -
14 2.7243: Improve air circulation with destratification fans / other methods $5,140 $2,400 - $5,140
-
MMBtu
- -
15 3.5315: Lease / purchase baler; sell cardboard to recycler $18,521 - - - - $18,521
-
lb
TOTAL RECOMMENDED $73,783 $37,192 $21,053
699,590
kWh
$26,705
-
MMBtu
$7,504
-
Tgal
$18,521
-
lb
TOTAL IMPLEMENTED $28,642 $29,210 $15,331
509,379
kWh
$5,807
-
MMBtu
$7,504
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs