ITAC Assessment: WM0219
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ITAC Assessment: WM0219
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Assessment Year 2024
Principal Product Aluminum Castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $50
M
to 100
M
# of Employees 333
Plant Area 164,000
ft2
Annual Production 10,170,225
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $489,660 9,785,947
kWh
Electricity Demand $218,662 20,628
kW-mo/yr
Electricity Fees $135,427 -
Natural Gas $312,990 40,711
MMBtu
Waste Disposal Costs
Water Usage $28,870 4,149
Tgal
TOTAL YEARLY COSTS $1,185,609
RECOMMENDED SAVINGS* $56,848 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $35,918 $200,000 - - $35,918
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,902 $3,000 $4,573
91,467
kWh
$1,328
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $5,325 $6,594 $4,127
82,532
kWh
$1,198
-
kW-mo/yr
-
04 2.7124: Make a practice of turning off lights when not needed $5,229 - $5,229
104,580
kWh
- -
05 2.7221: Lower temperature during the winter season and vice-versa $3,556 - $1,060
21,205
kWh
$306
-
kW-mo/yr
$2,190
-
MMBtu
06 2.4322: Use or replace with energy efficient substitutes $918 $2,370 $918
18,369
kWh
- -
TOTAL RECOMMENDED $56,848 $211,964 $15,907
318,153
kWh
$2,833
-
kW-mo/yr
$38,108
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs