| Assessment Year | 2023 |
|---|---|
| Principal Product | HPDC automotive parts |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $100 M to 500M |
| # of Employees | 850 |
| Plant Area |
400,000
ft2
|
| Annual Production | 56,667
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $3,565,396 | 70,040,721 |
kWh
|
$0.051 | |
| Electricity Demand | $1,376,094 | 121,059 |
kW-mo/yr
|
$11.37 | |
| Natural Gas | $2,880,933 | 410,319 |
MMBtu
|
$7.02 | |
| Other Energy | $110,285 | 132,618 |
MMBtu
|
$0.83 | |
| Waste Disposal Costs | |||||
| Water Usage | $1,840,261 | 1,087,813 |
Tgal
|
$1.69 | |
| TOTAL YEARLY COSTS | $9,772,969 | ||||
| RECOMMENDED SAVINGS* | $560,476 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $128,915 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $202,110 | $250,000 | - | - | - |
$202,110
-
MMBtu
|
- | |
| 02 | 3.4114: Replace city water with recycled water via cooling tower | $161,122 | $300,000 |
$(-14,300.0)
280,400
kWh
|
- | - | - |
$175,422
-
Tgal
|
|
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,924 | $39,795 |
$31,799
623,511
kWh
|
$10,125
-
kW-mo/yr
|
- | - | - | |
| 04 | 4.821: Pay bills on time to avoid late fees | $41,818 | - | - | - | $41,818 | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $38,839 | $6,800 |
$12,918
253,292
kWh
|
$25,921
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $35,203 | $110,000 |
$28,502
558,859
kWh
|
$6,701
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $15,440 | $9,000 |
$9,253
181,440
kWh
|
$6,187
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7232: Replace existing hvac unit with high efficiency model | $14,050 | $20,480 | - | - | - |
$14,050
-
MMBtu
|
- | |
| 09 | 2.7444: Close holes and openings in building such as broken windows | $9,970 | $2,832 | - | - | - |
$9,970
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $560,476 | $738,907 |
$68,172
1,897,502
kWh
|
$48,934
-
kW-mo/yr
|
$41,818 |
$226,130
-
MMBtu
|
$175,422
-
Tgal
|
||
| TOTAL IMPLEMENTED | $128,915 | $152,627 |
$60,301
1,182,370
kWh
|
$16,826
-
kW-mo/yr
|
$41,818 |
$9,970
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs