ITAC Assessment: WM0164
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ITAC Assessment: WM0164
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Assessment Year 2021
Principal Product Aluminum Casting
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range less than $500
k
# of Employees 84
Plant Area 50,816
ft2
Annual Production 3,711,129
lb
Production Hrs. Annual 7,488
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $508,873 10,499,764
kWh
Electricity Demand $131,520 9,600
kW-mo/yr
Electricity Fees $114,883 -
Natural Gas $10,148 10,014
MMBtu
Waste Disposal Costs
Water Usage $113,265 66,703
Tgal
TOTAL YEARLY COSTS $878,689
RECOMMENDED SAVINGS* $39,991 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $18,235 $31,198 $7,913
163,246
kWh
$10,322
-
kW-mo/yr
-
02 2.9114: Use solar heat to make electricty $9,078 $94,182 $9,078
129,948
kWh
- -
03 2.2414: Use waste heat from hot flue gases to preheat $3,588 $7,000 - - $3,588
-
MMBtu
04 2.2414: Use waste heat from hot flue gases to preheat $3,231 $14,000 - - $3,231
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,300 $3,750 $1,584
32,663
kWh
$717
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $1,833 $1,945 $1,262
26,032
kWh
$571
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $1,093 $720 $1,093
22,559
kWh
- -
08 3.1223: Use fog nozzles / spray rinsing instead of immersion rinsing $633 $1,500 $436
8,986
kWh
$197
-
kW-mo/yr
-
TOTAL RECOMMENDED $39,991 $154,295 $21,365
383,434
kWh
$11,807
-
kW-mo/yr
$6,819
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs