| Assessment Year | 2011 |
|---|---|
| Principal Product | Cement |
| NAICS | 327310: Cement Manufacturing |
| SIC | 3241: Cement, Hydraulic |
| Sales Range | $100 M to 500M |
| # of Employees | 200 |
| Plant Area |
500,000
ft2
|
| Annual Production | 500,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $10,000,000 | 200,000,000 |
kWh
|
$0.050 |
| Natural Gas | $2,958,153 | 561,000 |
MMBtu
|
$5.27 |
| Coal | $5,800,000 | 1,100,000 |
MMBtu
|
$5.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $398,750 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Coal Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1212: Operate boilers on high fire setting | $48,827 | $157,500 |
$48,827
976,546
kWh
|
- | - | |
| 02 | 2.3321: Use steam pressure reduction to generate power | $139,284 | $750,000 |
$139,284
2,785,680
kWh
|
- | - | |
| 03 | 2.2437: Recover waste heat from equipment | $131,444 | $85,000 | - | - |
$131,444
-
MMBtu
|
|
| 04 | 2.2437: Recover waste heat from equipment | $57,295 | $12,490 | - | - |
$57,295
-
MMBtu
|
|
| 05 | 2.2437: Recover waste heat from equipment | $21,900 | $55,250 | - |
$21,900
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $398,750 | $1,060,240 |
$188,111
3,762,226
kWh
|
$21,900
-
MMBtu
|
$188,739
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs