ITAC Assessment: WM0159
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ITAC Assessment: WM0159
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Assessment Year 2020
Principal Product Fuel Ethanol
NAICS 311211: Flour Milling
SIC 2041: Flour and Other Grain Mill Products
Sales Range $100
M
to 500
M
# of Employees 47
Plant Area 44,000
ft2
Annual Production 63,000
Tgal
Production Hrs. Annual 8,736
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,976,966 51,058,800
kWh
Electricity Demand $1,736,183 68,480
kW-mo/yr
Electricity Fees $(-137,269.0) -
Natural Gas $4,972,609 1,564,095
MMBtu
TOTAL YEARLY COSTS $8,548,489
RECOMMENDED SAVINGS* $154,433 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,945

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1113: Reduce combustion air flow to optimum $54,997 $46,180 - - $54,997
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $50,357 $43,670 $29,708
761,742
kWh
$20,649
-
kW-mo/yr
-
03 2.2414: Use waste heat from hot flue gases to preheat $30,640 $45,000 - - $30,640
-
MMBtu
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,843 $3,560 $4,832
123,897
kWh
$3,011
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $4,345 $4,350 $2,676
68,606
kWh
$1,670
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,043 $11,523 $2,489
63,845
kWh
$1,554
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $841 - $445
11,405
kWh
$396
-
kW-mo/yr
-
08 2.4221: Install compressor air intakes in coolest locations $780 $1,585 $412
10,573
kWh
$367
-
kW-mo/yr
-
09 2.4224: Upgrade controls on compressors $589 $1,748 $311
7,983
kWh
$278
-
kW-mo/yr
-
TOTAL RECOMMENDED $154,433 $157,616 $40,873
1,048,051
kWh
$27,924
-
kW-mo/yr
$85,637
-
MMBtu
TOTAL IMPLEMENTED $50,945 $45,418 $30,019
769,725
kWh
$20,926
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs