| Assessment Year | 2020 |
|---|---|
| Principal Product | Ductile Iron Castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 750 |
| Plant Area |
327,000
ft2
|
| Annual Production | 450,000
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $12,634,499 | 285,700,397 |
kWh
|
$0.044 | |
| Electricity Demand | $4,264,847 | 644,730 |
kW-mo/yr
|
$6.61 | |
| Natural Gas | $987,747 | 262,445 |
MMBtu
|
$3.76 | |
| Waste Disposal Costs | |||||
| Water Usage | $370,896 | 764 |
Tgal
|
$485.28 | |
| Water Disposal | $31,025 | 11 |
Tgal
|
$2,872.69 | |
| TOTAL YEARLY COSTS | $18,289,014 | ||||
| RECOMMENDED SAVINGS* | $147,243 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $22,939 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings |
|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $59,393 | $500,000 |
$49,114
1,110,677
kWh
|
$10,279
-
kW-mo/yr
|
|
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $32,506 | $160,650 |
$26,881
607,889
kWh
|
$5,625
-
kW-mo/yr
|
|
| 03 | 2.7263: Lower compressor pressure through a/c system modification | $18,997 | - |
$15,712
355,257
kWh
|
$3,285
-
kW-mo/yr
|
|
| 04 | 2.4221: Install compressor air intakes in coolest locations | $15,160 | $6,952 |
$12,536
283,502
kWh
|
$2,624
-
kW-mo/yr
|
|
| 05 | 2.9114: Use solar heat to make electricty | $12,261 | $51,086 |
$12,261
277,274
kWh
|
- | |
| 06 | 2.4227: Use compressor air filters | $4,984 | $19,040 |
$4,122
93,210
kWh
|
$862
-
kW-mo/yr
|
|
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,942 | $3,194 |
$3,260
73,712
kWh
|
$682
-
kW-mo/yr
|
|
| TOTAL RECOMMENDED | $147,243 | $740,922 |
$123,886
2,801,521
kWh
|
$23,357
-
kW-mo/yr
|
||
| TOTAL IMPLEMENTED | $22,939 | $3,194 |
$18,972
428,969
kWh
|
$3,967
-
kW-mo/yr
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs