ITAC Assessment: WM0149
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Assessment Year 2019
Principal Product Machined Parts
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 146
Plant Area 125,000
ft2
Annual Production 4,523,000
units
Production Hrs. Annual 4,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $166,366 2,471,224
kWh
Electricity Demand $92,316 6,829
kW-mo/yr
Electricity Fees $13,846 -
Natural Gas $49,332 8,222
MMBtu
Waste Disposal Costs
Water Usage $7,727 963
Tgal
TOTAL YEARLY COSTS $329,587
RECOMMENDED SAVINGS* $50,688 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,340

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $16,440 $50,620 $10,261
152,424
kWh
$6,179
-
kW-mo/yr
- -
02 2.3212: Optimize plant power factor $12,647 $110,950 - - $12,647 -
03 2.2414: Use waste heat from hot flue gases to preheat $7,779 $16,000 - - - $7,779
-
MMBtu
04 2.7444: Close holes and openings in building such as broken windows $6,618 $6,180 - - - $6,618
-
MMBtu
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,759 $10,600 $3,759
55,839
kWh
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,752 $7,100 $1,752
26,026
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,693 $4,000 $1,277
18,972
kWh
$416
-
kW-mo/yr
- -
TOTAL RECOMMENDED $50,688 $205,450 $17,049
253,261
kWh
$6,595
-
kW-mo/yr
$12,647 $14,397
-
MMBtu
TOTAL IMPLEMENTED $14,340 $114,950 $1,277
18,972
kWh
$416
-
kW-mo/yr
$12,647 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs