| Assessment Year | 2018 |
|---|---|
| Principal Product | Phenolic Resin |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $100 M to 500M |
| # of Employees | 280 |
| Plant Area |
450,000
ft2
|
| Annual Production | 100,000,000
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $847,778 | 17,108,727 |
kWh
|
$0.050 | |
| Electricity Demand | $539,300 | 39,365 |
kW-mo/yr
|
$13.70 | |
| Electricity Fees | $74,430 | - |
|
- | |
| Natural Gas | $929,291 | 251,406 |
MMBtu
|
$3.70 | |
| Waste Disposal Costs | |||||
| Water Usage | $681,949 | 3,274,968 |
Tgal
|
$0.21 | |
| TOTAL YEARLY COSTS | $3,072,748 | ||||
| RECOMMENDED SAVINGS* | $153,531 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $66,686 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $34,154 | $54,000 | - | - |
$34,154
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $31,043 | $20,000 |
$19,990
403,422
kWh
|
$11,054
-
kW-mo/yr
|
- | - | |
| 03 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $25,239 | $23,000 |
$18,307
369,460
kWh
|
$6,932
-
kW-mo/yr
|
- | - | |
| 04 | 2.2622: Replace existing chiller with high efficiency model | $13,055 | $52,350 |
$8,406
169,650
kWh
|
$4,648
-
kW-mo/yr
|
- | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $12,568 | $12,240 |
$6,870
138,642
kWh
|
$5,698
-
kW-mo/yr
|
- | - | |
| 06 | 2.7135: Install occupancy sensors | $10,644 | $10,926 |
$10,644
214,821
kWh
|
- | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,876 | $3,060 |
$4,490
90,609
kWh
|
$2,387
-
kW-mo/yr
|
- | - | |
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $6,741 | $7,920 | - | - |
$6,741
-
MMBtu
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,083 | $4,115 |
$3,672
74,206
kWh
|
$1,411
-
kW-mo/yr
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,625 | $2,330 |
$1,072
21,637
kWh
|
$403
-
kW-mo/yr
|
- | $150 | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,374 | $2,400 |
$885
17,851
kWh
|
$489
-
kW-mo/yr
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,095 | $1,848 |
$1,095
21,681
kWh
|
- | - | - | |
| 13 | 2.7134: Use photocell controls | $1,065 | $1,843 |
$1,065
21,495
kWh
|
- | - | - | |
| 14 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $1,060 | $3,450 |
$1,060
21,399
kWh
|
- | - | - | |
| 15 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $838 | $1,160 |
$607
12,258
kWh
|
$230
-
kW-mo/yr
|
- | - | |
| 16 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $799 | $142 |
$520
10,404
kWh
|
$279
-
kW-mo/yr
|
- | - | |
| 17 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $273 | $385 |
$177
3,548
kWh
|
$96
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $153,531 | $201,169 |
$78,859
1,591,083
kWh
|
$33,627
-
kW-mo/yr
|
$40,895
-
MMBtu
|
$150 | ||
| TOTAL IMPLEMENTED | $66,686 | $60,401 |
$42,035
847,812
kWh
|
$17,760
-
kW-mo/yr
|
$6,741
-
MMBtu
|
$150 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs