ITAC Assessment: WM0086
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ITAC Assessment: WM0086
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Assessment Year 2016
Principal Product Investment casting
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $100
M
to 500
M
# of Employees 47
Plant Area 25,000
ft2
Annual Production 509,000
pieces
Production Hrs. Annual 3,060
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $47,456 873,669
kWh
Electricity Demand $35,109 4,272
kW-mo/yr
Electricity Fees $16,761 -
Natural Gas $8,549 1,594
MMBtu
Waste Disposal Costs
Water Disposal $5,000 14,579
Tgal
Solid Waste (haz) $10,100 30,000
lb
TOTAL YEARLY COSTS $122,975
RECOMMENDED SAVINGS* $6,376 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2313: Use batch firing with kiln "furniture" specifically designed $3,034 $400 - - $3,034
-
MMBtu
02 2.2442: Preheat combustion air with waste heat $1,302 $4,004 - - $1,302
-
MMBtu
03 2.1121: Use insulation in furnaces to facilitate heating / cooling $533 $276 - - $533
-
MMBtu
04 2.4221: Install compressor air intakes in coolest locations $548 $318 $343
6,316
kWh
$205
-
kW-mo/yr
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $258 $200 $159
2,924
kWh
$99
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $481 $320 $481
8,864
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $220 $321 $137
2,531
kWh
$82
-
kW-mo/yr
-
TOTAL RECOMMENDED $6,376 $5,839 $1,120
20,635
kWh
$386
-
kW-mo/yr
$4,869
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs