ITAC Assessment: NC0643
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ITAC Assessment: NC0643
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Assessment Year 2019
Principal Product Pharmaceutical equipment
NAICS 325212: Synthetic Rubber Manufacturing
SIC 2822: Synthetic Rubber (Vulcanizable Elastomers)
Sales Range $50
M
to 100
M
# of Employees 215
Plant Area 200,000
ft2
Annual Production 4,200,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,156,353 19,716,167
kWh
Electricity Demand $220,781 35,443
kW-mo/yr
Natural Gas $476,241 99,086
MMBtu
TOTAL YEARLY COSTS $1,853,375
RECOMMENDED SAVINGS* $194,564 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $68,940

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $59,445 $139,040 $30,570
520,727
kWh
$28,875
-
kW-mo/yr
- -
02 2.1223: Install smaller boiler (increase high fire duty cycle) $9,495 $1,000 - - $9,495
-
MMBtu
-
03 2.2628: Utilize a less expensive cooling method $13,881 $30,000 $8,961
152,650
kWh
$4,920
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $34,280 $75,000 $(-31,698.0)
(-540,000)
kWh
$(-4,644.0)
-
kW-mo/yr
$70,622
-
MMBtu
-
05 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $77,463 $300,000 $66,918
1,140,000
kWh
$47,423
-
kW-mo/yr
$(-31,878.0)
-
MMBtu
$(-5,000.0)
TOTAL RECOMMENDED $194,564 $545,040 $74,751
1,273,377
kWh
$76,574
-
kW-mo/yr
$48,239
-
MMBtu
$(-5,000.0)
TOTAL IMPLEMENTED $68,940 $140,040 $30,570
520,727
kWh
$28,875
-
kW-mo/yr
$9,495
-
MMBtu
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs