| Assessment Year | 2015 |
|---|---|
| Principal Product | Raw Forging |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
125,000
ft2
|
| Annual Production | 14,000,000
lb
|
| Production Hrs. Annual | 4,080
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $619,670 | 9,817,878 |
kWh
|
$0.063 |
| Electricity Demand | $279,152 | 38,504 |
kW-mo/yr
|
$7.25 |
| Electricity Fees | $28,231 | - |
|
- |
| Natural Gas | $567,424 | 72,864 |
MMBtu
|
$7.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $339,736 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $80,970 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $177,870 | $500,000 |
$106,139
1,682,034
kWh
|
$71,731
-
kW-mo/yr
|
- | |
| 02 | 2.2314: Replace heat treating oven with more efficient unit | $30,131 | $24,450 | - | - |
$30,131
-
MMBtu
|
|
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $31,322 | $95,000 |
$31,322
496,395
kWh
|
- | - | |
| 04 | 2.1224: Replace boiler | $34,455 | $6,500 |
$(-5,939.0)
(-94,118)
kWh
|
- |
$40,394
-
MMBtu
|
|
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $19,294 | $2,400 |
$19,294
305,766
kWh
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $27,723 | - |
$17,029
269,869
kWh
|
$10,694
-
kW-mo/yr
|
- | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $6,035 | $855 |
$6,035
95,648
kWh
|
- | - | |
| 08 | 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses | $6,282 | $14,000 | - | - |
$6,282
-
MMBtu
|
|
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,822 | $6,100 |
$2,858
45,288
kWh
|
$964
-
kW-mo/yr
|
- | |
| 10 | 2.7135: Install occupancy sensors | $1,379 | $1,500 |
$1,379
21,861
kWh
|
- | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,423 | $1,600 |
$1,423
22,559
kWh
|
- | - | |
| TOTAL RECOMMENDED | $339,736 | $652,405 |
$179,540
2,845,302
kWh
|
$83,389
-
kW-mo/yr
|
$76,807
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $80,970 | $32,950 |
$39,181
620,923
kWh
|
$11,658
-
kW-mo/yr
|
$30,131
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs