| Assessment Year | 2015 |
|---|---|
| Principal Product | Metal Febrication |
| NAICS | 332420: Metal Tank (Heavy Gauge) Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
300,000
ft2
|
| Annual Production | 8,000
ton
|
| Production Hrs. Annual | 4,420
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $440,707 | 7,383,040 |
kWh
|
$0.060 |
| Electricity Demand | $155,147 | 18,558 |
kW-mo/yr
|
$8.36 |
| Electricity Fees | $21,207 | - |
|
- |
| Natural Gas | $259,658 | 40,585 |
MMBtu
|
$6.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $351,883 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,130 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $6,292 | $3,164 | - | - |
$6,292
-
MMBtu
|
- | - | |
| 02 | 2.2511: Insulate bare equipment | $400 | $518 | - | - |
$400
-
MMBtu
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $27,854 | $51,600 |
$20,279
339,746
kWh
|
$7,574
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,688 | $5,526 |
$5,598
93,783
kWh
|
$2,090
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,426 | $1,849 |
$3,848
64,470
kWh
|
$578
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4314: Use synthetic lubricant | $2,017 | $1,155 |
$1,522
25,501
kWh
|
$495
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2622: Replace existing chiller with high efficiency model | $721 | $2,000 |
$578
9,691
kWh
|
$142
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $5,308 | $23,529 |
$5,308
88,922
kWh
|
- | - | - | - | |
| 09 | 3.4145: Use magnetic technology to treat water | $1,996 | $4,600 | - | - |
$1,996
-
MMBtu
|
- | - | |
| 10 | 2.8114: Change rate schedules or other changes in utility service | $658 | $750 | - | - | - |
$658
-
Tgal
|
- | |
| 11 | 4.446: Automate finishing process | $294,525 | $175,000 | - | - | - | - | $294,525 | |
| TOTAL RECOMMENDED | $351,883 | $269,691 |
$37,134
622,113
kWh
|
$10,878
-
kW-mo/yr
|
$8,688
-
MMBtu
|
$658
-
Tgal
|
$294,525 | ||
| TOTAL IMPLEMENTED | $14,130 | $8,530 |
$10,968
183,753
kWh
|
$3,162
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs