ITAC Assessment: WM0049
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ITAC Assessment: WM0049
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Assessment Year 2014
Principal Product Commercial wood doors
NAICS 321911: Wood Window and Door Manufacturing
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 275,119
ft2
Annual Production 173,601
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $543,106 7,639,400
kWh
Electricity Demand $258,540 19,637
kW-mo/yr
Electricity Fees $32,352 -
Natural Gas $156,156 30,330
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $248,004 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,656

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.5194: Redesign process $84,202 $409,525 $36,675
516,547
kWh
$17,933
-
kW-mo/yr
- $29,594 -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,079 - $5,958
83,916
kWh
- $4,121 - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $30,995 $44,750 $30,995
436,543
kWh
- - - -
04 2.3137: Use power during off-peak periods $1,567 - - - $1,567 - -
05 3.4116: Meter recycled water (to reduce sewer charges) $1,012 $2,000 - - - - $1,012
06 2.7135: Install occupancy sensors $940 $760 $940
13,234
kWh
- - - -
07 2.7111: Reduce illumination to minimum necessary levels $12,676 $9,434 $10,201
143,670
kWh
$2,475
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,292 $5,348 $1,689
23,793
kWh
$603
-
kW-mo/yr
- - -
09 2.4226: Use / purchase optimum sized compressor $13,969 $41,765 $6,241
87,907
kWh
$7,728
-
kW-mo/yr
- - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,788 $1,290 $3,161
44,518
kWh
$1,627
-
kW-mo/yr
- - -
11 2.4221: Install compressor air intakes in coolest locations $4,253 $3,096 $3,162
44,532
kWh
$1,091
-
kW-mo/yr
- - -
12 2.8114: Change rate schedules or other changes in utility service $81,231 $200,000 - - $81,231 - -
TOTAL RECOMMENDED $248,004 $717,968 $99,022
1,394,660
kWh
$31,457
-
kW-mo/yr
$86,919 $29,594 $1,012
TOTAL IMPLEMENTED $34,656 $46,151 $18,522
260,873
kWh
$10,446
-
kW-mo/yr
$5,688 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs