ITAC Assessment: WM0040
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ITAC Assessment: WM0040
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Assessment Year 2014
Principal Product Fiberglass Tubing
NAICS 326130: Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 54
Plant Area 80,000
ft2
Annual Production 50,000
pieces
Production Hrs. Annual 4,950
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $132,422 1,921,419
kWh
Electricity Demand $75,330 5,960
kW-mo/yr
Electricity Fees $13,670 -
Natural Gas $28,269 4,339
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $46,987 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,503

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,035 $343 $700
10,152
kWh
$335
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $484 - $328
4,749
kWh
$156
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,884 $2,300 $2,884
41,847
kWh
- - -
04 2.7135: Install occupancy sensors $116 $240 $116
1,688
kWh
- - -
05 2.4314: Use synthetic lubricant $12,733 $9,000 $7,444
108,005
kWh
$5,289
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $12,389 $850 $12,389
179,761
kWh
- - -
07 2.6212: Turn off equipment during breaks, reduce operating time $8,503 - $8,503
123,379
kWh
- - -
08 2.7496: Install partitions to reduce size of conditioned space $1,492 $5,970 - - $1,492
-
MMBtu
-
09 2.7447: Install vinyl strip / high speed / air curtain doors $1,043 $610 - - $1,043
-
MMBtu
-
10 3.5315: Lease / purchase baler; sell cardboard to recycler $4,931 $5,000 - - - $4,931
-
lb
11 3.5316: Contract a wood pallet recycling company $1,377 - - - - $1,377
-
lb
TOTAL RECOMMENDED $46,987 $24,313 $32,364
469,581
kWh
$5,780
-
kW-mo/yr
$2,535
-
MMBtu
$6,308
-
lb
TOTAL IMPLEMENTED $8,503 - $8,503
123,379
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs