| Assessment Year | 2012 |
|---|---|
| Principal Product | Forgings and Machining |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $50 M to 100M |
| # of Employees | 154 |
| Plant Area |
380,000
ft2
|
| Annual Production | 8,000
ton
|
| Production Hrs. Annual | 2,800
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $226,451 | 3,801,568 |
kWh
|
$0.060 |
| Electricity Demand | $132,869 | 12,210 |
kW-mo/yr
|
$10.88 |
| Electricity Fees | $26,031 | - |
|
- |
| Natural Gas | $858,000 | 156,000 |
MMBtu
|
$5.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $58,541 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,037 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $798 | $433 | - | - |
$798
-
MMBtu
|
|
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $26,871 | $100,000 | - | - |
$26,871
-
MMBtu
|
|
| 03 | 2.2514: Cover open tanks | $1,078 | $700 | - | - |
$1,078
-
MMBtu
|
|
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $5,511 | $1,000 | - | - |
$5,511
-
MMBtu
|
|
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,175 | $39,950 |
$11,212
188,116
kWh
|
$5,963
-
kW-mo/yr
|
- | |
| 06 | 2.7134: Use photocell controls | $3,555 | $4,750 |
$3,555
50,893
kWh
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,280 | $750 |
$2,236
37,512
kWh
|
$1,044
-
kW-mo/yr
|
- | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $273 | $660 |
$273
4,573
kWh
|
- | - | |
| TOTAL RECOMMENDED | $58,541 | $148,243 |
$17,275
281,094
kWh
|
$7,008
-
kW-mo/yr
|
$34,258
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $27,037 | $42,793 |
$13,720
230,201
kWh
|
$7,008
-
kW-mo/yr
|
$6,309
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs