ITAC Assessment: WI0520
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ITAC Assessment: WI0520
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Assessment Year 2006
Principal Product aluminum coils
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3353: Aluminum Sheet, Plate, and Foil
Sales Range less than $500
k
# of Employees 75
Plant Area 250,000
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $296,717 7,920,451
kWh
Electricity Demand $491,352 62,896
kW-mo/yr
Natural Gas $1,933,391 279,500
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $307,891 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,505

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.1133: Adjust burners for efficient operation $252,960 $360,000 - - $252,960
-
MMBtu
-
02 4.821: Pay bills on time to avoid late fees $37,087 - - - - $37,087
03 2.1233: Analyze flue gas for proper air/fuel ratio $9,371 $500 - - $9,371
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,283 - $2,634
79,200
kWh
$2,649
-
kW-mo/yr
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,055 $1,845 $2,155
54,831
kWh
$900
-
kW-mo/yr
- -
06 2.7261: Install timers and/or thermostats $135 $350 $135
3,435
kWh
- - -
TOTAL RECOMMENDED $307,891 $362,695 $4,924
137,466
kWh
$3,549
-
kW-mo/yr
$262,331
-
MMBtu
$37,087
TOTAL IMPLEMENTED $42,505 $350 $2,769
82,635
kWh
$2,649
-
kW-mo/yr
- $37,087
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs