| Assessment Year | 2006 |
|---|---|
| Principal Product | aluminum castings |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $50 M to 100M |
| # of Employees | 550 |
| Plant Area |
250,000
ft2
|
| Annual Production | 11,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $926,815 | 20,253,774 |
kWh
|
$0.046 |
| Electricity Demand | $467,496 | 103,063 |
kW-mo/yr
|
$4.54 |
| Natural Gas | $135,714 | 21,464 |
MMBtu
|
$6.32 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $90,639 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,623 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $39,942 | $17,500 | - | - |
$39,942
-
MMBtu
|
- | |
| 02 | 4.424: Improve space comfort conditioning | $30,000 | $1,800 | - | - | - | $30,000 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,569 | $14,240 |
$6,319
130,830
kWh
|
$1,250
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,299 | - |
$3,513
72,735
kWh
|
$786
-
kW-mo/yr
|
- | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,255 | $4,000 |
$2,330
48,233
kWh
|
$1,925
-
kW-mo/yr
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $3,324 | $1,920 |
$2,267
46,933
kWh
|
$1,057
-
kW-mo/yr
|
- | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $1,250 | $300 |
$1,250
25,859
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $90,639 | $39,760 |
$15,679
324,590
kWh
|
$5,018
-
kW-mo/yr
|
$39,942
-
MMBtu
|
$30,000 | ||
| TOTAL IMPLEMENTED | $37,623 | $3,720 |
$5,780
119,668
kWh
|
$1,843
-
kW-mo/yr
|
- | $30,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs