ITAC Assessment: WI0515
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ITAC Assessment: WI0515
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Assessment Year 2006
Principal Product steel stampings
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3649:
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 84,000
ft2
Annual Production 32,000
ton
Production Hrs. Annual 4,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $114,164 3,303,600
kWh
Electricity Demand $90,196 9,340
kW-mo/yr
Natural Gas $11,850 1,283
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,205 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,797

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $23,672 $64,000 $12,877
352,800
kWh
$10,795
-
kW-mo/yr
-
02 4.452: Eliminate shift $10,200 - - - $10,200
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,857 $3,600 $1,320
36,175
kWh
$1,537
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,559 - $545
14,920
kWh
$1,014
-
kW-mo/yr
-
05 2.4221: Install compressor air intakes in coolest locations $1,038 $1,280 $472
12,942
kWh
$566
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $972 - $438
12,012
kWh
$534
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $907 - $494
13,527
kWh
$413
-
kW-mo/yr
-
TOTAL RECOMMENDED $41,205 $68,880 $16,146
442,376
kWh
$14,859
-
kW-mo/yr
$10,200
TOTAL IMPLEMENTED $12,797 $1,280 $1,017
27,862
kWh
$1,580
-
kW-mo/yr
$10,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs