ITAC Assessment: WI0508
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ITAC Assessment: WI0508
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Assessment Year 2006
Principal Product plastic parts, trays, totes, stands, clamshells
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 200,000
ft2
Annual Production 180
ton
Production Hrs. Annual 4,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $509,790 14,690,400
kWh
Electricity Demand $334,582 31,033
kW-mo/yr
Natural Gas $37,988 4,257
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $207,620 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 4.132: Purchase new equipment to reduce material use / cost $147,000 - - - $147,000
02 4.424: Improve space comfort conditioning $30,404 $5,200 - - $30,404
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $8,872 - - $8,872
-
kW-mo/yr
-
04 2.4314: Use synthetic lubricant $4,951 - $2,216
60,874
kWh
$2,735
-
kW-mo/yr
-
05 2.7241: Install outside air damper / economizer on hvac unit $4,609 $2,100 $4,609
126,612
kWh
- -
06 2.4221: Install compressor air intakes in coolest locations $3,905 $1,280 $1,804
49,552
kWh
$2,101
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,615 - $1,207
33,156
kWh
$1,408
-
kW-mo/yr
-
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,015 $3,200 $878
24,117
kWh
$1,137
-
kW-mo/yr
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,628 $1,773 $760
20,888
kWh
$868
-
kW-mo/yr
-
10 2.7135: Install occupancy sensors $1,154 $600 $1,154
41,472
kWh
- -
11 2.4239: Eliminate or reduce compressed air usage $467 $156 $467
12,830
kWh
- -
TOTAL RECOMMENDED $207,620 $14,309 $13,095
369,501
kWh
$17,121
-
kW-mo/yr
$177,404
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs