ITAC Assessment: WI0500
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ITAC Assessment: WI0500
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Assessment Year 2005
Principal Product PVC Pipes
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 107,400
ft2
Annual Production 124,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $637,857 19,885,600
kWh
Electricity Demand $326,257 34,343
kW-mo/yr
Natural Gas $55,128 5,206
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,577 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $57,577 $25,000 - $57,577
-
kW-mo/yr
02 2.7142: Utilize higher efficiency lamps and/or ballasts $28,617 $52,200 $20,112
596,820
kWh
$8,505
-
kW-mo/yr
03 2.4221: Install compressor air intakes in coolest locations $7,522 $640 $4,944
146,709
kWh
$2,578
-
kW-mo/yr
04 2.4235: Remove or close off unneeded compressed air lines $5,380 - $5,380
159,660
kWh
-
05 2.4312: Improve lubrication practices $4,137 $4,810 $3,319
98,476
kWh
$818
-
kW-mo/yr
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,252 $2,032 $1,584
46,998
kWh
$668
-
kW-mo/yr
07 2.4239: Eliminate or reduce compressed air usage $2,092 $208 $2,092
62,077
kWh
-
TOTAL RECOMMENDED $107,577 $84,890 $37,431
1,110,740
kWh
$70,146
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs