ITAC Assessment: WI0493
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ITAC Assessment: WI0493
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Assessment Year 2005
Principal Product Aluminum Castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3369: Nonferrous Foundries, Except Aluminum and Copper
Sales Range $50
M
to 100
M
# of Employees 450
Plant Area 270,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $571,983 17,833,400
kWh
Electricity Demand $335,292 28,813
kW-mo/yr
Electricity Fees $57,504 -
Natural Gas $871,303 124,045
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $110,704 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $29,163 $49,680 $19,199
568,008
kWh
$9,964
-
kW-mo/yr
- -
02 2.2426: Use waste heat from flue gases to heat space conditioning air $26,534 $11,200 - - $26,534
-
MMBtu
-
03 3.5316: Contract a wood pallet recycling company $22,020 - - - - $22,020
04 2.4221: Install compressor air intakes in coolest locations $12,731 $1,920 $8,074
238,889
kWh
$4,657
-
kW-mo/yr
- -
05 2.4239: Eliminate or reduce compressed air usage $13,287 $1,300 $13,287
393,107
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,969 $2,000 $3,152
93,250
kWh
$3,817
-
kW-mo/yr
- -
TOTAL RECOMMENDED $110,704 $66,100 $43,712
1,293,254
kWh
$18,438
-
kW-mo/yr
$26,534
-
MMBtu
$22,020
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs