ITAC Assessment: WI0490
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ITAC Assessment: WI0490
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Assessment Year 2005
Principal Product Urethane couplings and sprockets
NAICS 325212: Synthetic Rubber Manufacturing
SIC 3677: Electronic Coils, Transformers, and Other Inductors
Sales Range $10
M
to 50
M
# of Employees 78
Plant Area 125,000
ft2
Annual Production 260,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $124,953 3,761,040
kWh
Electricity Demand $97,263 11,444
kW-mo/yr
Electricity Fees $42,238 -
Natural Gas $145,078 19,699
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $361,938 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,532

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 4.424: Improve space comfort conditioning $260,463 $360,000 $(-11,600.0)
(-332,357)
kWh
$(-8,833.0)
-
kW-mo/yr
$280,896 - -
02 4.441: Install automatic packing equipment $85,979 $75,000 $(-521.0)
(-14,920)
kWh
$(-300.0)
-
kW-mo/yr
$88,000 $(-1,200.0) -
03 4.431: Train operators for maximum operating efficiency $7,000 $1,000 - - $(-1,000.0) - $8,000
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,347 $18,900 $3,590
102,900
kWh
$2,757
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $617 $640 $333
9,547
kWh
$284
-
kW-mo/yr
- - -
06 2.4312: Improve lubrication practices $538 $1,165 $408
11,682
kWh
$130
-
kW-mo/yr
- - -
07 2.6218: Turn off equipment when not in use $361 - $361
10,361
kWh
- - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $317 $227 $117
3,357
kWh
$200
-
kW-mo/yr
- - -
09 2.4239: Eliminate or reduce compressed air usage $316 $52 $19
554
kWh
$297
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $361,938 $456,984 $(-7,293.0)
(-208,876)
kWh
$(-5,465.0)
-
kW-mo/yr
$367,896 $(-1,200.0) $8,000
TOTAL IMPLEMENTED $8,532 $2,444 $905
25,954
kWh
$627
-
kW-mo/yr
$(-1,000.0) - $8,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs