ITAC Assessment: WI0489
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ITAC Assessment: WI0489
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Assessment Year 2005
Principal Product Carbon brushes
NAICS 335991: Carbon and Graphite Product Manufacturing
SIC 3624: Carbon and Graphite Products
Sales Range $10
M
to 50
M
# of Employees 280
Plant Area 135,000
ft2
Annual Production 1
pieces
Production Hrs. Annual 3,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $319,246 4,389,414
kWh
Electricity Demand $138,277 14,612
kW-mo/yr
Electricity Fees $61,460 -
Natural Gas $61,730 7,821
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,811 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,470

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings
01 2.7261: Install timers and/or thermostats $8,655 $1,600 - - $8,655
-
MMBtu
-
02 3.6192: Use a less expensive method of waste removal $6,360 - - - - $6,360
-
lb
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,677 $758 $2,080
72,238
kWh
$2,597
-
kW-mo/yr
- -
04 2.2621: Modify refrigeration system to operate at a lower pressure $3,606 $3,000 $1,418
49,248
kWh
$2,188
-
kW-mo/yr
- -
05 2.4239: Eliminate or reduce compressed air usage $1,494 $2,314 $21
728
kWh
$1,473
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $782 - $328
11,376
kWh
$454
-
kW-mo/yr
- -
07 2.4312: Improve lubrication practices $735 $828 $353
12,266
kWh
$382
-
kW-mo/yr
- -
08 2.6127: Maintain air filters by cleaning or replacement $815 - $36
1,266
kWh
$121
-
kW-mo/yr
$658
-
MMBtu
-
09 2.7135: Install occupancy sensors $481 $100 $481
16,704
kWh
- - -
10 2.6218: Turn off equipment when not in use $206 - $206
7,161
kWh
- - -
TOTAL RECOMMENDED $27,811 $8,600 $4,923
170,987
kWh
$7,215
-
kW-mo/yr
$9,313
-
MMBtu
$6,360
-
lb
TOTAL IMPLEMENTED $23,470 $4,772 $3,152
109,473
kWh
$4,645
-
kW-mo/yr
$9,313
-
MMBtu
$6,360
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs